Judo PROFIMAT JPF-AT DN 100 Installation And Operating Instructions Manual Download Page 14 | Manualshive

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14

JUDO PROFIMAT-PLUS

Installation

When screwing in a pipe

to drain the backwash water, make certain not to twist the flushing

valves. They are locked with gasket glue.

JPF-A 2½" - 4"

JPF-A 2½" - 4"

Fig. 7:

Backwashing water discharge options

> 100 mm
(4 inch)

> 200 mm
(8 inch)

> 40 mm
(1.5 inch)

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Summary of Contents for PROFIMAT JPF-AT DN 100

Page 1: ...stalling and putting the unit into service These must always be issued to the owner user Installation and operating instructions JUDO PROFIMAT PLUS 2 JUDO PROFIMAT DN 65 100 Automatic backwash protective filter Valid for EU countries and Switzerland Language English Fig JPF A DN 65 100 Fig JPF A 1 Fig JPF A 1 2 ...

Page 2: ...confi dence in us which you have shown by purchasing this device The product you have purchased is a filter developed using state of the art technology This filter is suitable for use in cold drinking water up to a maximum ambient temperature of 30 C 86 F It removes coarse and fine grained parti cles larger or equal in size to the filter screen strainer mesh from the filter through screen filtrati...

Page 3: ...JUDO PROFIMAT PLUS 3 ...

Page 4: ...tional description 18 5 6 Backwashing 20 5 7 Modifications changes spare parts 21 5 8 Potential free message 21 5 9 Potential free input 22 5 10 Integration of the filter in the building control systems 23 5 11 Servicing Repair 23 5 12 Stoppages 23 6 Fault 24 7 Maintenance 25 7 1 Cleaning 25 8 Warranty and services 25 9 Data sheet 26 9 1 Type 26 9 2 Models 26 9 3 Special designs 27 9 4 Technical d...

Page 5: ...thorized by the manufacturer who are capable of fulfilling the instructions given in the installation and operating instructions and the country specific regulations Apart from the instruction manual and the legally binding accident prevention provi sions applicable in the country and place of use the recognized technical regulations for safe and proper work must also be observed Therefore this in...

Page 6: ...electrical and mechanical effects Danger to persons and the environment due to leaks Refrain from any unsafe working methods Failure to comply with this instruction manual and the safety information can not only result in dangers for people but can also harm the environment and the unit 1 3 Units used In derogation of the International System of Units SI Système International d Unités the followin...

Page 7: ...afety regulations in Germany The automatic backwash protective filter may only be operated in accordance with the manufacturer s specifications Any other operation or operation beyond the specified use is not in accordance with the manufac turer s specifications Additional dangers may result in the event of the device not being operated in accordance with the manufacturer s specifications and non ...

Page 8: ...s In addition this may also result short circuits if these electrical devices equip ment being connected to the electrical power supply In the event of such cases persons are at risk and may sustain elec trical shocks Therefore any electrical devices equipment situated in the direct vicinity should be splash water proof respectively comply with the statutory requirements for wet areas IP44 2 2 2 P...

Page 9: ...gung des Gas und Wasserfaches e V technical sci entific association for the gas and water in dustries in accordance with the requirements of DIN EN 13443 1 for mechanical filters for the use in drinking water and are entitled to bear the DIN DVGW mark 3 3 Materials used The materials used are resistant to the physical chemical and corrosive loads to be expected in the drinking water and fulfil the...

Page 10: ...it is installed must be dry and frost free Unauthorised persons must not have access to the filter ATTENTION see chapter Safety information and dangers due to non compliance The ambient temperature must not exceed 30 C 86 F At higher tempera tures or direct sun radiation the material can be damaged and the filter hood can even break In order to be able to safely discharge the wastewater in operati...

Page 11: ...cal damage can result the pipe may burst or the built in rotary flange can break This can result in major water damage In this case people close to the filter are exposed to a health risk due to the large quantities of water Therefore during installation ensure that no large forces act on the pipe built in rotary flange and filter 4 1 5 Installing the automatic backwash protective filter JPF A 2 T...

Page 12: ... least allow all the wastewater to be discharged at the same time If it is not possible to provide a wastewater connection directly beneath the automatic backwash protective filter the flushing water can be fed several metres to the next waste water connection either through a hose or a pipe to be fitted to the flushing water valve This pipe must have the same dimension as the flushing water valve...

Page 13: ...tallation 4 2 2 Backwashing water discharge options JPF A 1 JPF A 1 2 Fig 6 Backwashing water discharge options 100 mm 4 inch 200 mm 8 inch 100 mm 4 inch 200 mm 8 inch 20 mm 0 8 inch 40 mm 1 5 inch 20 mm 0 8 inch 40 mm 1 5 inch ...

Page 14: ... When screwing in a pipe to drain the backwash water make certain not to twist the flushing valves They are locked with gasket glue JPF A 2 4 JPF A 2 4 Fig 7 Backwashing water discharge options 100 mm 4 inch 200 mm 8 inch 40 mm 1 5 inch ...

Page 15: ...ter Backwashing After backwashing and venting the filter is ready for use 5 2 Control lamps manual pushbuttons Operation Permanent green light the automatic backwash protective filter is ready for use Green light flashing The filter is in rinsing position while plugging in the power supply The LED Operation is blinking till the flush valve is closed Flushing Permanent yellow light Backwashing is t...

Page 16: ...sure switch is directly flanged to the filter via intermediate flange Setting the differential pressure The selector shaft of the differential pres sure switch is set at the adjusting screw The value can be adjusted with a screwdriver between 0 06 and 0 6 bar see scale If the value is set too high dirt may accumu late with low flow rate During times of higher water removal the differential pressur...

Page 17: ...t of the socket 4 hours 8 hours 24 hours 1 week 1 month Tab 1 DIP switch S1 factory setting 1 week 1 2 3 4 5 6 OPEN 1 2 3 4 5 6 OPEN 1 2 3 4 5 6 OPEN 1 2 3 4 5 6 OPEN 1 2 3 4 5 6 OPEN Ensure that the wastewater connection functions before plugging the power supply unit into the socket Manual start of backwashing perfor mance Push manual button The backwash interval is set back Selecting the backwa...

Page 18: ...rosion as aeration elements in cold water pipes and warm water supply systems leading to malfunction of fittings control units and sensitive devices In the automatic backwash protective filter the water flows outside inside through a cylindric screen insert Impurities can be seen through the filter hood If the filter is contaminated it will be cleaned without interruption of operation ...

Page 19: ...sparent filter hood Connection outlet pressure Filtered water Ball valve Coarse particles to be flushed out of the grit trap blue handle Ball valve To be closed only in the case of failure At a high water pressure the water flow can be throttled black handle Water inlet Flush valve Differential pressure switch Connection inlet pressure ...

Page 20: ...exterior see fig 10 5 6 1 Backwashing interval Unauthorized persons must not operate the filter Persons who operate the filter must observe the operating instructions Failure to observe these instructions can result in damage to property and personal injuries ATTENTION see chapter Safety information and dangers due to non compliance The smaller the mesh size of the screen insert the more frequentl...

Page 21: ...Notes on special dangers and the chapter Installation have to be impera tively observed The maximum switching current and switching voltage have to be imperatively observed see chapter Notes on special dangers In fig 11 Relay contact assignment the contacts of the potential free relay are marked in their currentless state The relay can be connected as a make contact or as a breaker If the power su...

Page 22: ...ion By closing a switch contact brown and red core connected to the potential free input External flush stop If the switch contact at the potential free input brown and red core is closed the filter cannot effect a flushing If the backwashing interval time has expired the flushing is carried out as soon as the switch contact of the potential free input is opened Semi automatic Relay 2 closes after...

Page 23: ...ven in the Installation and Maintenance chapters 5 12 Stoppages ATTENTION see chapter Safety information and dangers due to non compliance If a filter has to be removed from the flange or unscrewed the chapter Intended use has imperatively to be observed Protect the flange surfaces from damage Damaged flange surfaces cannot close tight any longer As a result escaping water can damage the building ...

Page 24: ...ult blinks signaller beeps Electrical or mechanical defect Delete the error message Start backwashing again by hand release If the fault occurs again Pull of the power supply out of the socket Inform the plumber or nearest customer service centre If water escapes close ball valves All three LEDs blink Services to be needed See chapter Warranty and ser vices Backwash water continues running Flush v...

Page 25: ... chapter 5 4 and chapter 5 6 1 DIN EN 13441 1 specifies that backwashing must take place at least every six months However JUDO recommends to carry out backwashing every two months In order to achieve an operation success also after the putting into service and over many years a regular maintenance of the unit is indispensable In the domestic engi neering field it is regulated in accordance with t...

Page 26: ...ntial pressure switch Order no Pipe connection JPF AT 8020104 inch JPF AT 1 8020105 1 inch JPF AT 1 8020106 1 inch JPF AT 1 8307012 1 inch JPF AT 2 8307013 2 inch JPF AT DN 65 8307014 DN 65 JPF AT DN 80 8020033 DN 80 JPF AT DN 100 8020034 DN 100 JPF ATP 8020107 inch JPF ATP 1 8020108 1 inch JPF ATP 1 8020109 1 inch JPF ATP 1 8020069 1 inch JPF ATP 2 8020073 2 inch JPF ATP DN 65 8020038 DN 65 JPF A...

Page 27: ...than 0 1 mm causes smaller particles to also be filtered out of the water That means that the filter can become contaminated faster The backwash inter vals should be shortened in such cases Carry out backwashing latest when the filter is visibly soiled or the water pressure drops 9 4 Technical data The following applies for all the models of the device Nominal flow rate after backwashing at a pres...

Page 28: ...A 1 4 9 kg 5 6 kg JPF A 1 10 2 kg 11 5 kg JPF A 2 11 5 kg 11 5 kg JPF A DN 65 16 5 kg 17 5 kg JPF A DN 80 30 0 kg 30 5 kg JPF A DN 100 33 5 kg 33 5 kg Nominal flow rate Model Nominal flow rate m h after backwashing at a pressure loss of 0 2 0 5 bar with clean sieve insert1 JPF A 4 1 6 7 JPF A 1 4 7 7 6 JPF A 1 5 3 8 5 JPF A 1 13 18 JPF A 2 16 22 JPF A DN 65 25 28 JPF A DN 80 50 65 JPF A DN 100 60 ...

Page 29: ...t below pipe centre E installation depth to pipe centre F waste water connection centre to pipe centre G connection dimension waste water G1 connection dimension waste water alternative 9 6 Installation dimensions JPF A DN 65 100 Fig 12 Installation dimensions JPF A 2 sewer junction required Fig 13 Installation dimensions JPF A DN 65 100 ...

Page 30: ...405 15 9 159 6 3 JPF AT DN 80 320 12 5 232 9 1 475 18 7 166 6 5 JPF AT DN 100 320 12 5 232 9 1 485 19 1 176 6 9 JPF ATP 180 7 0 133 5 2 334 13 1 161 6 3 181 7 1 117 4 6 40 1 5 14 0 5 JPF ATP 1 195 7 5 133 5 2 334 13 1 161 6 3 181 7 1 117 4 6 40 1 5 14 0 5 JPF ATP 1 230 9 0 133 5 2 334 13 1 161 6 3 181 7 1 117 4 6 40 1 5 14 0 5 JPF ATP 1 252 9 9 158 6 2 402 15 8 84 3 3 227 8 9 148 5 8 20 0 8 JPF AT...

Page 31: ... filter control Fig 14 Connecting diagram for filter control LED green Operation LED yellow Flushing LED red Fault DIP switch S1 Backwashing interval 24 VAC Buzzer Differential pressure switch Manual release HE contactor yellow bottom Motor HE contactor red top ...

Page 32: ...ED green Operation LED yellow Flushing LED red Fault DIP switch S1 Backwashing interval 24 VAC Buzzer differential pressure switch manual release HE contactor yellow bottom Motor HE contactor red top DIP switch S2 Potential free input brown red pink yellow green blue white grey Potential free input Potential free relay 1 faults message Potential free relay 2 flushing message ...

Page 33: ...for potential free fault message order no 2020710 JPF A 1 JUDO JQR expansion QUICKSET order no 8250041 for the series connection of two devices e g filter and water treatment system JUDO safety block JSB order no 8735260 For subsequent filter retro fitting to house water stations Contains a pressure reducer non return valve inlet and outlet pressure manometer JPF A 1 2 JUDO safety block JSB order ...

Page 34: ...34 JUDO PROFIMAT PLUS Spare parts 10 Spare parts 10 1 JPF A 1 ...

Page 35: ...rew 3 9x45 4 1607213 1 12 Assembly clip 3 1607207 2 13 Ring for assembly clip 3 1500136 1 15 Manual pushbutton 1 2020714 19 16 Manual key button 1 1120355 5 17 Sheet metal screw 3 5x9 5 4 1650130 1 18 Motor housing silver complete consisting of pos 12 15 16 18 19 20 21 22 23 1 2020760 146 19 Grommet AT 1 1607215 3 20 Hexagonal nut M8 1 1650010 1 21 Cable connection M8 1 1609447 9 22 Hexagonal nut ...

Page 36: ...ion ATP ATP pot free 2 2020176 27 41 Differential pressure switch ATP ATP pot free 1 1500367 550 42 Profile flange seal 1 1200218 5 43 Cylinder screw M6x25 AT AT pot free 4 2010199 2 43 Cylinder screw M6x40 ATP ATP pot free 4 1650123 3 44 Hexagonal nut M6 10 1633145 1 45 RK gasket 19x9x4 1 1200122 1 46 KFE spherical mini faucet 1 1607242 24 47 Cover AT ATP 1 2020758 31 48 Sheet metal screw 3 5x13 ...

Page 37: ...JUDO PROFIMAT PLUS 37 Spare parts 10 2 JPF A 1 2 ...

Page 38: ...Assembly clip 3 1607207 2 14 Ring for assembly clip 3 1500136 1 15 Manual pushbutton 1 2020714 19 16 Manual key button 1 1120355 5 17 Sheet metal screw 3 5x9 5 4 1650130 1 18 Motor housing complete consisting of pos 13 14 15 16 18 19 20 21 1 2020720 131 19 Grommet AT 1 1607215 3 20 Hexagonal nut M8 1 1650010 1 21 Cable connection M8 1 1609447 9 22 Hexagonal nut AT pot free ATP 1 1440056 2 22 Hexag...

Page 39: ... 1200230 9 41 Profile flange seal ATP ATP pot free 2 1200230 9 42 Differential pressure switch ATP ATP pot free 1 1500367 550 44 Cylinder screw M8x30 AT AT pot free 4 1607116 2 44 Cylinder screw M8x50 ATP ATP pot free 4 1650122 3 45 Intermediate flange ATP ATP pot free 1 2020059 320 46 Disk A 8 4 4 1607125 1 47 Hexagonal nut M8 4 1607117 2 48 Spherical faucet 1 1607242 24 49 Hose coupling 1 160715...

Page 40: ...40 JUDO PROFIMAT PLUS Spare parts 10 3 JPF A DN 65 100 ...

Page 41: ...500365 49 9 HE contactor red JPF A DN 80 100 1 2320137 49 10 HE contactor yellow JPF A DN 65 1 1500366 49 10 HE contactor yellow JPF A DN 80 100 1 2320136 49 12 Sheet metal screw C 3 9x45 4 1607213 1 13 Assembly clip 3 1607207 2 14 Ring for assembly clip 3 1500136 1 15 Manual pushbutton 1 2020714 19 16 Manual key button 1 1120355 5 17 Sheet metal screw 3 5x9 5 4 1650130 1 18 Motor housing complete...

Page 42: ...607420 2 29 O ring 28x2 5 1 1200027 3 30 Driver 1 2020034 25 31 Nozzle JPF A DN 65 2 1607104 10 31 Nozzle JPF A DN 80 100 4 1120135 11 32 Suction pipe gasket JPF A DN 65 1 1607113 3 32 Suction pipe gasket JPF A DN 80 100 1 1200056 12 33 Sheet metal screw 3 5x13 JPF A DN 65 1 1607114 1 33 Sheet metal screw 4 2x9 5 JPF A DN 80 100 1 1650125 1 34 Suction pipe complete JPF A DN 65 1 2607535 188 34 Suc...

Page 43: ...ntial pressure hose JPF A DN 80 100 ATP ATP pot free 1 2020062 9 50 Spherical faucet ATP ATP pot free 2 1610308 24 51 Double nipple ATP ATP pot free 2 1450103 13 52 Filter bottom JPF A DN 65 AT AT pot free 1 2020048 790 52 Filter bottom JPF A DN 80 AT AT pot free 1 2020053 830 52 Filter bottom JPF A DN 100 AT AT pot free 1 2020056 870 53 Nipple 1 2010012 19 54 Spherical faucet black handle 1 16100...

Page 44: ...k 72 A1 B 1090 Brussel Bruxelles Tel Tél 32 0 24 60 12 88 Fax 32 0 24 61 18 85 e mail info benelux judo eu judo eu JUDO France S à r L 76 Rue de la Plaine des Bouchers Technosud F 67100 Strasbourg Tel 33 0 3 88 65 93 94 Fax 33 0 3 88 65 98 49 e mail info judo fr judo fr Installed by JUDO HEIFI KOM PLUS Combination of the heating backwashing filter and automatic heating feed station for fulfilment ...

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