JR Ergo CCPM Assembly Instructions Manual Download Page 6

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Needle Nose Pliers

Drill and Drill Bits

Allen Wrenches: 1.5, 2.0, 2.5,

3.0mm

Ball Link Pliers

Ball Link Sizing Tool

Blade Balancer

Small Hammer

X-Acto Knife

Metric Ruler

Scissors

12 Volt Electric Starter

12 Volt Starting Battery

1.5 Volt Glow Plug Battery

Remote Glow Plug Adaptor

Helicopter Fuel, 15% – 30%

Pitch Gauge

Fuel Pump

Training Gear (Beginners Only)

Hex Starting Shaft

Phillips Screwdriver

Nut Drivers: 5mm, 7mm

4. TOOLS NEEDED TO ASSEMBLE THE JR ERGO (NOT INCLUDED):

5. FIELD EQUIPMENT REQUIRED (NOT INCLUDED):

Summary of Contents for Ergo CCPM

Page 1: ...AND 46 3D ASSEMBLY INSTRUCTIONS ERGO SPECIFICATIONS Overall Length 46 5 Overall Height 16 38 Main Rotor Diameter 48 5 32 38 50 46 3D Tail Rotor Diameter 9 17 Gear Ratio 9 78 1 5 18 Gross Weight 6 75 7...

Page 2: ...29 5 8 Tail Boom Assembly Installation 29 5 9 Tail Boom Brace Assembly 30 5 10 Tail Boom Brace Installation 30 6 1 Servo Installation 31 6 2 Tail Control Rod Assembly 32 6 3 Tail Control Rod Installa...

Page 3: ...if not properly assembled and operated Horizon Hobby Distributors assumes no liability for damage that could occur from the assembly and or use misuse of this product AMA Information We strongly enco...

Page 4: ...de quick yet smooth cyclic response at all flight speeds Heavy Duty Main Blade Grips with 4mm Blade Bolts Provide a solid and secure mounting surface to easily handle the stresses of radical 3D flight...

Page 5: ...s 2 ENGINE REQUIREMENTS NOT INCLUDED 3 BUILDING SUPPLIES NOT INCLUDED The following items are needed to complete the assembly of the JR Ergo A 32 38 R C helicopter engine Ergo 30 or 46 48 R C helicopt...

Page 6: ...e Metric Ruler Scissors 12 Volt Electric Starter 12 Volt Starting Battery 1 5 Volt Glow Plug Battery Remote Glow Plug Adaptor Helicopter Fuel 15 30 Pitch Gauge Fuel Pump Training Gear Beginners Only H...

Page 7: ...es included in each step All of the hardware screws nuts etc contained in the Ergo kit are described in the following A B C manner C C C B B B C 3x8mm Socket Head Bolt Set Screw C B C C 2x8mm Flat Hea...

Page 8: ...Assembly Clutch Bell Assembly 1 pc 3x6mm Socket Head Bolt 1 pc 3mm Flat Washer 1 pc CLUTCH BELL START SHAFT ASSEMBLY 1 2 TAIL DRIVE PINION BEARING BLOCK ASSEMBLY Install the Lower Bearing Block so th...

Page 9: ...12 960062 960066 960064 980013 960068 960070 980018 970006 980044 970001 970004 960067 960063 980039 970002 970002 980030 970029 981004 970030 980044 960060 980004 980040 980023 960071 970095 960061 9...

Page 10: ...013 Socket Head Bolts 3x8mm 10 JRP960066 Main Rotor Hub 1 JRP980018 Socket Head Bolts 3x18mm 10 JRP980039 Nylon Lock Nuts 3mm 10 JRP960063 Main Blade Holder 2 2 2x10mm Flat Head Screws 2 Steel Joint B...

Page 11: ...0007 981025 980011 960018 980012 960007 980036 980012 980094 980036 960003 980036 960011 970009 981006 960018 980013 980036 981006 960039 980013 980036 980036 940094 960019 980021 980036 980033 980016...

Page 12: ...ket Head Bolt JRP981006 Bearing 1960ZZ 1 JRP980018 Tail Drive Pin BB Block 1 JRP970009 Tail Drive Pinion w Shaft 1 1 3x6mm Socket Head Bolt 1 3mm Flat Washer JRP980011 Socket Head Bolts 3x5mm 10 JRP96...

Page 13: ...70011 980120 970004 980121 970002 970184 970004 980037 960009 970002 960425 970002 980045 970010 981015 980016 980036 980049 970095 960434 970016 980049 980013 970185 980036 980039 980037 980053 97000...

Page 14: ...ete With All Hardware JRP970184 Ball Arm 9mm 1 JRP980120 4X4mm Set Screw 10 JRP960009 Main Rotor Shaft 1 JRP980027 Self Tapping Screws 2 6x12mm 10 JRP980053 Plate Washers 2 6mm 1 JRP970104 Servo Mount...

Page 15: ...AR ASSEMBLY 982002 980025 981013 982001 960072 982016 970008 960002 960009 981005 980013 970008 980004 980013 970024 980019 980012 980019 970192 970024 980019 980013 970005 980039 980013 960001 970020...

Page 16: ...0 JRP960009 Main Rotor Shaft 1 JRP980019 Socket Head Bolts 3x22mm 10 JRP970024 Main Frame Spacer 12 5mm 6 JRP981013 C Stopper Ring 1 JRP960002 Main Drive Gear 88T 1 4 3x6mm Socket Head Screws JRP98001...

Page 17: ...77 LOWER MAIN FRAME LANDING GEAR FUEL TANK ASSEMBLY 960030 960026 960027 970022 960010 970021 960030 960027 960028 970022 960038 960037 960038 970023 960032 960036 960033 960040 960034...

Page 18: ...cket Head Bolts 4 3mm Flat Washers 4 3mm Lock Nuts 960033 Landing Struts 2 4 3x4mm Set Screws 960034 Landing Skids 2 4 Skid Caps 960036 Antenna Tube 3 960037 Fuel Tank Set 1 1 Fuel Stopper 1 Tank Grom...

Page 19: ...1 960052 960222 960050 960056 960058 970028 960057 980014 980037 980039 980029 980009 960529 980034 970001 960054 980008 970027 960049 980078 960055 981004 981004 960451 980038 960453 960218 980029 79...

Page 20: ...ink 2 Complete w 2 Link Pins JRP960057 Tail Pitch Plate 2 JRP960058 Tail Slide Ring 1 Complete w Bearing JRP960451 Ergo 32 46 CCPM Assembly Manual 1 JRP970001 Steel Joint Ball w 2x8mm Screw 10 10 2x8m...

Page 21: ...OOM TAIL BRACE TAIL BOOM CARRIER ASSEMBLY 980039 980014 960047 980039 980022 980016 970004 980024 960293 980024 983042 983001 980013 980015 960218 980013 960042 960041 980009 960044 980010 960043 9800...

Page 22: ...Head Bolts 5 3mm Lock Nuts 1 3x10mm Socket Head Bolt JRP960047 Tail Boom Carrier 1 2 3x40mm Socket Head Bolts 4 3x15mm Socket Head Bolts 6 3mm Lock Nuts JRP960293 Tail Rod Guide Set 4 4 Tail Rod Guide...

Page 23: ......

Page 24: ...1999 Horizon Hobby Distributors Inc Distributed Exclusively by Horizon Hobby Distributors www horizonhobby com...

Page 25: ...erly adjusted the swashplate rotor head system should appear as shown in the diagram below Please note that at the center pitch position the seesaw mixing arms located on the rotor head are parallel l...

Page 26: ...e this is generally the largest degree of pitch in the pitch range Once the maximum positive pitch range is set the maximum negative Pitch range can be reduced as needed through the Pitch Curve Functi...

Page 27: ...be necessary to confirm the direction the gyro compensates when the body of the helicopter is rotated To do this turn the radio system on and suspend the helicopter by the main rotor head Next move t...

Page 28: ...es at this stage will make it necessary to re static balance the main rotor blades Blade Labeling for Tracking Purposes BLADE TRACKING ADJUSTMENT Blade tracking is an adjustment to the main rotor blad...

Page 29: ...between each initial test flight for approximately the first 6 to 10 flights Check Ball Link Wear Check to insure that all universal links fit freely but securely to the control balls If there is exce...

Page 30: ...10 Pitch 5 Pitch 5 Pitch 8 5 Pitch 5 Pitch 5 Pitch 13 Pitch DUAL RATE EXP D R SW GEAR SW REVO MIX RV HOLD RUDD OFFSET OFFSET HLD UP U DOWN D THRO HOLD HLD ON OF PROG MIX A CHANNEL MASTER SLAVE MIX SWI...

Page 31: ...10 Pitch 0 Pitch 10 Pitch 5 Pitch 5 Pitch 13 Pitch DUAL RATE EXP D R SW GEAR SW REVO MIX RV HOLD RUDD OFFSET OFFSET HLD UP U DOWN D THRO HOLD HLD ON OF PROG MIX A CHANNEL MASTER SLAVE MIX SWITCH OFFSE...

Page 32: ...STUNT PROGRAM MIX THROTTLE CURVE PITCH CURVE THRO HOLD INH ACT THRO HOLD INH ACT CHANNEL SW EXP L 1 2 3 H MIX1 OFF ON MIX2 OFF ON POS POS OFFSET MIX3 REVERSE SW SUB TRIM TRAVEL ADJUST FAIL SAFE SPCM...

Page 33: ...ELEV RUDD D R 90 90 90 EXP D R 100 100 100 EXP 0 0 Set for idle Adjust as needed POS OFFSET REVO MIX ACC MIX NORMAL NORM STNT HOLD INVT UP DOWN UP DOWN GYRO SENS INH RUDD D R AUTO STUNT PROGRAM MIX T...

Page 34: ...NS 44 FUNCTION SELECT 16 CHANNEL TRIM SW OFFSET GAIN GAIN MASTER SLAVE INH OFF NR S1 S2 S3 S4 1 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 2 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 3 ACT ON HD AX2 GER...

Page 35: ...RGO 30 46 INITIAL SET UP CONTINUED TRIM OFFSET HV T HV P LO P HI P AILE ELEV RUDD 82 N RIGHT LEFT UP DN HOV POS L 1 2 3 4 5 6 H 1 NOR IN 0 100 ORG OUT 2 NOR IN 0 100 ORG OUT 3 NOR IN 0 100 ORG OUT 4 N...

Page 36: ...NCTION SELECT 16 CHANNEL TRIM SW OFFSET GAIN GAIN MASTER SLAVE INH OFF NR S1 S2 S3 S4 1 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 2 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 3 ACT ON HD AX2 GER INH OFF...

Page 37: ...6 3D CCPM 3D SET UP CONTINUED TRIM OFFSET HV T HV P LO P HI P AILE ELEV RUDD 82 N RIGHT LEFT UP DN HOV POS L 1 2 3 4 5 6 H 1 NOR IN 0 100 ORG OUT 2 NOR IN 0 100 ORG OUT 3 NOR IN 0 100 ORG OUT 4 NOR IN...

Page 38: ...UX 3 AUTO 0 1 2 NR S1 S2 S3 S4 HD 0 1 1 GYRO SENS 44 FUNCTION SELECT 17 CHANNEL TRIM SW OFFSET GAIN GAIN MASTER SLAVE INH OFF NR S1 S2 S3 S4 1 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 2 ACT ON HD AX2...

Page 39: ...S3 S4 AX2 Aileron Throttle 2 1 MIX 41 U D MODE SELECTION NR S1 S2 S3 S4 AX2 Elevator Throttle 3 1 MIX 41 66 10X HELI DATA SHEET ERGO 30 46 CCPM INITIAL SET UP CONTINUED EXP L 1 2 3 4 5 6 H OFF IN 0 1...

Page 40: ...NH AUX 3 AUTO 0 1 2 NR S1 S2 S3 S4 HD 0 1 1 GYRO SENS 44 FUNCTION SELECT 17 CHANNEL TRIM SW OFFSET GAIN GAIN MASTER SLAVE INH OFF NR S1 S2 S3 S4 1 ACT ON HD AX2 GER INH OFF NR S1 S2 S3 S4 2 ACT ON HD...

Page 41: ...1 S2 S3 S4 AX2 Aileron Throttle 2 1 MIX 41 U 25 D 25 MODE SELECTION NR S1 S2 S3 S4 AX2 Elevator Throttle 3 1 MIX 41 68 10X HELI DATA SHEET ERGO 46 3D CCPM 3D SET UP CONTINUED EXP L 1 2 3 4 5 6 H OFF I...

Page 42: ...ely independently of each other the servo torque to each control surface is limited to the maximum torque rating of the servos used The 1 Servo Standard system swashplate is designed so that the lower...

Page 43: ...input is given all three servos work together to move the swashplate fore and aft For collective it s also the strength of three servos that will move the swashplate up and down the main rotor shaft...

Page 44: ...ntrol ball is two times the distance of the two rear control ball position as measured from the center of the swashplate As mentioned this mixing of the three servos is also achieved through the radio...

Page 45: ...ype Function C Access the Servo Reversing Function Code 11 Next reverse channels 1 2 and 4 by pressing the desired channel number The screen should appear as shown Press ENTER to exit the Servo Revers...

Page 46: ...the Function Mode Press the UP key until Swash Mix appears on the screen Once this has been completed it will be necessary to change the value of the Pitch Function from the factory default setting o...

Page 47: ...he key D Press the MODE key until the servo reversing screen appears on the screen Next reverse the Throttle THR Aileron AIL and Rudder RUD channels by pressing the CHANNEL key to select the desired c...

Page 48: ...movements Minor travel value adjustments are necessary due to slight variations in servo travel and centering Although the three servos may appear to travel at the same amounts in each direction in re...

Page 49: ...trim away the unwanted plastic off the canopy and side window areas using a hobby knife Slide the completed body over the mechanics and secure through the four canopy mount standoffs as shown Note Che...

Page 50: ......

Page 51: ...rotor blade teeters on the edge of the table If the blades are correctly balanced they should be at an equal distance to the edge of the table If they are not apply tape to the center of the light or...

Page 52: ...o Arms for this use If a control ball position other than the specified 20mm is used this will create an adverse affect as to the travel of the swashplate as well as unwanted control differential and...

Page 53: ...Right servo AUX 1 sub trim 4 Press the UP and DOWN keys simultaneously to exit the Function Mode XP652 1 With the radio power switch on press the MODE and CHANNEL keys simultaneously to enter the Func...

Page 54: ...e that when attaching control linkages B and C it will be necessary to rotate the link that attaches to the swashplate slightly so that it is parallel to the rear mounting surface of the ball link Thi...

Page 55: ...s level from left to right If the swashplate is not level as compared to the frame of the model adjust either the Left or Right servo control rod as needed To determine which rod needs adjustment it m...

Page 56: ...ions are correct If no rolling tendency is found it will now be necessary to repeat this procedure from the center collective stick position to full low pitch If no rolling tendency is found proceed t...

Page 57: ...forward as the collective has been increased to full high pitch This would indicate that the Front servo s maximum travel is now more than that of the two rear servos Left and Right In this condition...

Page 58: ...ough the Tail Control Rod Guides smoothly before connecting it to the Servo If resistance is felt rotate the Tail Control Rod Guides slightly until the Control Rod slides smoothly Tail Control Lever P...

Page 59: ...arrel Fully Open To achieve the correct position of the throttle servo arm it may be necessary to re position the throttle arm on the carburetor It may also be necessary to adjust the length of the th...

Page 60: ...se wires together as indicated using the small nylon wire ties and the nylon spiral tubing included with this kit 2 6x12mm Self Tapping Screw 20 pcs 2 6mm Flat Washer 20 pcs Servo Mounting Plates B 8...

Page 61: ...l Link 2 pcs Thread Link 8mm on to Control Rod Tail Control Rod Bushings 5 pcs Tail Guide Bushing Tail Control Rod Thread link 8mm onto control rod Square Splined Tail Guide Tail Guide Clamp 2x8mm Sel...

Page 62: ...in foam then securing them to the model using double sided servo tape Note Nylon Wire Ties and Double Sided Servo Tape are not included in this kit Wrap with foam or sponge rubber individually before...

Page 63: ...ort Distance Tail Case Pulley Edge of Work Bench Complete Assembly Spring Pin Hammer Longer Helicopter Shorter Tail Gear Case 2 6mm Hex Nut 4 pcs Tail Boom Tail Drive Belt Tail Output Shaft Assembly 2...

Page 64: ...TAIL BLADE HOLDER ASSEMBLY Tail Blade Holder w Ball Outside 3x15mm Socket Head Bolt 2x8mm Socket Head Bolt Tail Blade Holder w o Ball Inside 2mm Hex Nut 3mm Lock Nut Tail Rotor Blade Rotation Two Sets...

Page 65: ...correctly positioned in Step 5 10 Note Please attach the Tail Boom Decal Stripe located on the decal sheet prior to attaching the horizontal fin brace clamp Tail Lever Bushing 2x20mm Socket Head Bolt...

Page 66: ...Be certain to note the correct rotation direction shown below Set the belt tension per the directions below Secure bolts completly after inserting the Tail Boom making sure that the Tail Output Shaft...

Page 67: ...d Bolt 1 pc Secure the eight Socket Head Bolts left loose from Step 5 6 Make sure that the Horizontal Fin is level Tail Brace Connector 2 6x15mm Socket Head Bolt Tail Brace Tube Tail Brace T End 2 6x1...

Page 68: ...ocket Head Bolt Use Threadlock Use Threadlock Head Button 3x8mm Socket Head Bolt 2 pcs Two Sets Required Main Blade Holder Bearing Main Blade Holder Main Blade Holder Bearing Steel Joint Ball 2x10mm F...

Page 69: ...ock Seesaw Shaft bushing 2 pcs For Ergo 46 3D CCPM please install the Ball Bearing Seesaw Shaft Nylon Washer 3mm Flat Washers Nylon Washer 3mm Flat Washer 3x16mm Socket Head Bolt Mixing Arm Bushing Se...

Page 70: ...djust as necessary Swashplate Adjustment Test Washout Assembly 120 CCPM Swashplate Assembly Washout unit to swashplate connection Connect the two washout links to the two long upper swashplate balls a...

Page 71: ...engage the rotor hub pin into the washout base groove before securing the rotor head in place Note If you re building the Ergo 46 CCPM version it will be neccessary at this time to also align the wash...

Page 72: ...rol Arms Thread each Flybar Paddle onto the Flybar until the threaded tip of the Flybar protrudes approximately 4mm Adjust each Flybar Paddle so they are parallel to the Flybar Control Arms and to eac...

Page 73: ...ong Swashplate to seesaw arm Ergo 46 3D Swashplate to Seesaw arm Ergo 30 2 3mmx40mm threaded rod Link should be rotated 90 of opposite link A A B B C C D D Seesaw arm to main blade holder 1 piece doub...

Page 74: ...four 4x4mm Set Screws 1 Once the Main Shaft Assembly is in place adjust the gear mesh of the Clutch Bell and Tail Belt Pinion Gears and secure the bolts left loose from Step 2 1 3x6mm Socket Head Bolt...

Page 75: ...ure the Fan Assembly to the engine 3x5mm Socket Head Bolt 4 pcs 3x12mm Socket Head Bolt 4 pcs 3mm Flat Washer 4 pcs Landing Strut Landing Gear Dampers 4 pcs Landing Skid Cap Landing Skid 20mm Antenna...

Page 76: ...and MDS 48 Heli Engine it will be necessary to remove 1 2 from the tip of the Crankshaft It is recommended that a Piston Locking Tool be used to properly secure the Cooling Fan Assembly to the engine...

Page 77: ...ated Washer 4 pcs 2x8mm Flat Head Screw 1 pc 3mm Flat Washer 2 pcs Steel Joint Ball 1 pc 3x5mm Socket Head Bolt 2 pcs 2mm Hex Nut 1 pc 46 Engine Mount 46 Fan Assembly 3mm Serrated Washer 4 pcs 3x15mm...

Page 78: ...se prior to installing the engine in the frame 3mm Flat Washer 4 pcs 3mm Flat Washer 4 pcs 3x8mm Socket Head Bolt Pressure Fuel Line Attachment JR 32 36 Muffler Shown Purchased Separately JRP960078 Pr...

Page 79: ...1 3 Elevator Arm Bushing 32mm 5mm Nylon Washer Body Mounting Standoff 37mm Use Blue Threadlock On All Screws Upper Main Shaft Bearing Block Position so the side of the bearing block that has the beari...

Page 80: ...8mm Flat Washer Tail Control Rod Guide Note Both the Clutch Bell Start Shaft Assembly Step 1 1 and the Tail Drive Pinion Bearing Block Assembly Step 1 2 are temporarily installed at this time These as...

Page 81: ...twisting during tightening 12 2 6x8mm Self Tapping Screw 4 pcs 3x8mm Socket Head Bolt 2 6x8mm Self Tapping Screw Servo Mounting Plate 3x8mm Socket Head Bolt 4 pcs Lower Main Frame 3mm Lock Nut 4 pcs...

Page 82: ...stalling a 46 48 size engine it s necessary to trim the bottom portion of the Fan Shroud as shown Front Radio Bed Body Mounting Standoff Long 3x10mm Socket Head Bolt 2 6x8mm Self Tapping Screw Cooling...

Page 83: ...ENT 14 32mm Main Frame Standoff 6 pcs Use Threadlock 32mm Main Frame Standoff 12 5mm Main Frame Spacer 3x22mm Socket Head Bolt 3x22mm Socket Head Bolt 12 pcs 12 5mm Main Frame Spacer 12 pcs Use Blue T...

Page 84: ...ide Out Swashplate A Arm After assembly check to be sure the Fuel Tank Clunk can move from the bottom to the top of the tank without touching the back wall of the Fuel Tank Fuel Tank Silicone Fuel Tub...

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