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M

ark

 EW S

EriES

 G

lobE

 S

tylE

 C

ontrol

 V

alVES

-2-

M

aIntenance

Internal valve components are subject to normal deterio-

ration and must be inspected and replaced as required. 

The necessity of inspections and replacement of parts 

will depend on the severity of service conditions. Inspec-

tions and maintenance must be carried out on a regu-

larly scheduled basis.

To ensure the safety of personnel and to protect against 

property damage, the following steps should be carried 

out before beginning disassembly.

1. 

To prevent the valve from opening suddenly,  

 

 

disconnect any operating lines to the actuator.    

 

This would include air pressure, electrical power  

 

or control signal lines.

2. 

Isolate the valve by using the bypass valve or by  

 

shutting down the process completely. Relieve    

 

the pressure and drain the process fluid  

 

 

from both sides of the valve.

3. 

Relieve the pressure contained in the actuator    

 

by venting the actuator loading pressure  

 

 

and relieving any power actuator spring  

 

 compression.

4. 

Lock-out procedures should be strictly adhered   

 

to while the equipment is being serviced.

Also, anytime that a gasket seal is removed or disturbed, 

a new gasket should be installed during reassembly, 

ensuring a proper seal.

The following instructions include packing maintenance, 

trim replacement and lapping of metal seats.

Packing Maintenance

This section provides instruction for maintenance of TFE 

V-Ring packing. If your Jordan Valve Mark EWD, EWS 

or EWT Control Valve uses graphite laminate or fila-

ment packing, refer to the appropriate manuals. Refer to 

Figure 2 for appropriate key numbers unless otherwise 

indicated.

For packing that is spring-loaded single TFE V-ring 

packing, a sealing force is maintained by the spring 

(Figure 1, Key 5). If leakage around the packing follower 

(Figure 1, Key 3) is detected, tighten the packing flange 

nuts (Figure 1, Key 16). If this does not stop the leakage, 

refer to the Replacing Packing section of this manual.

With packing that is other than spring-loaded, unwanted 

leaking can be limited by tightening the packing flange 

nuts to create a stem seal.

If leakage occurs from the inside diameter of the pack-

ing, and tightening the flange nuts does not stop the 

leaking, the valve stem may be worn or nicked.  If the 

leakage originates from the outside diameter of the 

packing, the leakage may be caused by nicks and 

scratches around the packing box wall. While perform-

ing the following procedures, carefully inspect the valve 

stem and packing box wall for imperfections.

Adding Packing Rings

If using packing with a lantern ring (Figure 1, Key 5), 

packing rings may be installed above the lantern ring as 

a temporary measure, which does not involve removing 

the actuator from the valve body.

1. 

Remove the packing flange nuts (Figure 2, Key   

 

16) and lift the packing flange and follower (Fig   

 

ure 2, Keys 20 and 3) away from the valve body.

2. 

Old packing rings that have been installed on    

 

top of the lantern ring may be removed,   

 

 

but use caution to avoid any damage to the 

 

valve stem or packing box wall. All metal parts

 

should be cleaned to remove any grit that would

 

prevent the packing from creating a seal. 

3. 

If split-ring packing is being used, spread the    

 

rings over the valve stem and slide them into the  

 

packing box.

4. 

If solid-ring packing is used, take off the stem    

 

connector and slip the rings over the end of the   

 

valve stem.

Summary of Contents for I & M Mark EW Series

Page 1: ...n in place If the valve has buttwelding ends and composition trim remove the composition trim prior to welding into the line 6 For flanged bodies install an appropriate gas ket between the pipeline an...

Page 2: ...y numbers unless otherwise indicated For packing that is spring loaded single TFE V ring packing a sealing force is maintained by the spring Figure 1 Key 5 If leakage around the packing follower Figur...

Page 3: ...he bonnet on a protective surface to pre vent damage to the surface of the bonnet gasket 7 Remove the bonnet gasket Figures 3 and 4 Key 33 and cover the valve body opening in or der to prevent debris...

Page 4: ...acking Flange Nut Torque Guidelines Valve Stem Dia ANSI Class PTFE Type Packing GRAPHITE Type Packing Min Torque Max Torque Min Torque Max Torque Inches mm Lb in N m Lb in N m Lb in N m Lb in N m 1 2...

Page 5: ...skets and other Products of Garlock Garlock Inc Grafoil R Garlock R Single Packing All Yoke Sizes Upper Wiper Packing Follower Female Adaptor V Ring Male Adaptor Lantern Ring Packing Box Ring PTFE V R...

Page 6: ...e body Key 24 If the cage were to drop out of the body after being lifted partially out cage damage will result Use caution to avoid damage to the gasket sealing surfaces The graphite piston ring s Ke...

Page 7: ...on and as shown in View A Figure 3 Mark EWD Graphite Piston Ring a The Mark EWD graphite piston ring is in two pieces and can be easily removed b The new graphite piston ring is supplied as a complete...

Page 8: ...00 8 x 6 inch and Mark EWT constructions 1 With a restricted trim seat ring construction install the adaptor gasket Key 37 and seat ring adaptor Key 28 2 Install the seat ring gasket Key 36 seat ring...

Page 9: ...m Connection VSC Drill Size In Stem Torque Minimum to Maximum in mm Ft Lb N m 3 4 19 1 3 16 175 250 238 340 1 25 4 1 4 310 355 420 481 1 1 4 31 8 1 4 610 670 830 910 Figure 2 Typical Bonnets shown wit...

Page 10: ...on Bonnet Bushing 20 Packing Flange 21 Packing Flange Studs 22 Individual Packing Ring 23 Pipe Plug for Double Tapped Bonnet 24 Valve Body Key Description 25 Valve Plug 26 Cage 27 Cage Adaptor 28 Seat...

Page 11: ...11 Figure 3 Mark EWD Series through 12X6 Mark EW Series Globe Style Control Valves See View A...

Page 12: ...12 Fig 4 12x8 Class 900 Bonnet 5 yoke boss bolting detail Fig 5 Typical 8x6 Valve Body Mark EW Series Globe Style Control Valves A See Gasket Sets Bonnet Assembly See Fig 2...

Page 13: ...inch 25 4 mm Stem 0U099735072 1 1 4 inch 31 8 mm Stem 0W087135072 6 Packing Box Ring 316 SST 3 4 inch 19 1 mm Stem 1J873335072 1 inch 25 4 mm Stem 1J873435012 1 1 4 inch 31 8 mm Stem 1J873525012 7 Ma...

Page 14: ...tor for Restricted Capacity 6 x 4 x 2 1 2 inch Body WCB Steel for WCB Steel Body 1V705722012 410 SST HT for C5 or WC9 Steel Body 1V7057X0012 316 SST for 316 SST Body 1V705733092 28 Seat Ring Adaptor f...

Page 15: ...2 x 8 48 Seal Ring Carbon Filled TFE EWT Only 8 x 6 12 x 6 10A2643X012 10 x 8 12 x 8 51 Back Up Ring EWT only Viton 0 400o F 8 x 6 12 x 6 1V660005292 Ethylene Propylene water or steam 40o F to 300o F...

Page 16: ...A5351X012 1 11A5251X012 11A5257X012 1V658535072 20A0103X012 1 1 4 11A5252X012 11A5258X012 1V658635072 20A4608X012 12 x 8 1 1 4 21A21A5283 21A5267X012 21A5358X022 21A5361X012 1 Alloy 6 on valve plug se...

Page 17: ...946172 2V644046062 12 x 8 20A3260X012 20A3260X152 Key 32 Seat Ring Body Size In Metal Seat TFE Seat 425o F to 450o F 450o F to 800o F Over 800o F 70o F to 400o F 8 x 6 and 12 x 6 1U5085X0092 1U5085X00...

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