Johnson J10RLSUR, Service Manual

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83
ELECTRICAL
CONNECTOR SERVICING
4
Pin and socket terminals may be replaced if dam-
aged. Strip 1/4 in. (6 mm) insulation from wire and
crimp new terminal onto wire with crimping pliers.
Terminal Installation
Connect the plug and receptacle before installing
terminal. Apply isopropyl alcohol to connectors,
align arrows, and push together.
Apply isopropyl alcohol to the terminal cavity.
Place connectors against solid surface.
Push terminal into connector until step of insert
tool touches connector body.
Check your work. Separate the connectors and
check to see that terminals are inserted the proper
distance.
1. New terminal 42201
1. Crimp point DR6201
CAUTION
To avoid injury, hold tip of tool securely
against shoulder of terminal while insert-
ing terminal.
1
1
1. Tip of tool
2. Shoulder of terminal
42226
1. Step 42227
42228
1
2
1