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Symptom 

 

 

1.   Pump does not run.

2.  Pump does not prime.

3.  Pump cycles on and off    
 

rapidly while water is  

 

 

demanded.

4.  Pump cycles on and off    
 

rapidly while water is not  

 

demanded.

5.  Pump will not stop running  
 

when water is not demanded.

6.  Low flow/pressure.

7.  Pump is excessively noisy.

Trouble-shooting chart

Cause
.  Tripped thermal protector or blown 
 

fuse.

.  Faulty wire connection or power 
 

source. 

.3  Pressure switch malfunctioning. 
.4  Motor malfunctioning. 
.5  Pump/motor frozen.

.  Water tank empty. 
.  Debris under valves.

.3  Perforated diaphragm. 
.4  Leak on inlet side of pump.

.5  Inlet or outlet plumbing restricted.

3.  Restriction on outlet side of pump/too 
 

high pressure.

4.  Leak on outlet side of pump.

5.  Leak on inlet side of pump.

5.  Leak on outlet side of pump.

5.3  Perforated diaphragm. 
5.4  Water tank empty 
5.5  Pressure switch malfunctioning. 
5.6  Low voltage to pump.

6.  Leak on inlet side of pump.

6.  Leak on outlet side of pump.

6.3  Perforated diaphragm. 
6.4  Motor malfunction. 
6.5  Debris under valves.

7.  Pump is plumbed directly to rigid 
 

tubing.

7.   Pump head loose on motor. 
7.3  Pump mounting is loose. 
7.4  Pump mounting is too rigid.

7.5  Defective motor.

Remedy
.. Check fuse. If motor is overheated let 
 

it cool down prior to restart. 

.. Check battery/power supply, main 
 

switch and wiring. 

..3 Change pressure switch.
..4 Change pump. 
..5 Thaw pump and system and check 
 

for damage. The pump/motor is liable 

 

to damage when a frozen pump is 

 

started

.. Fill up tank. 
.. Carefully flush pump with tap water at 
 

nominal pump flow.  Note! Flush in 

 

nominal flow direction. 

..3 Replace diaphragm kit. 
..4 Check tightness of hose connections at 
 

pump, filter and tank. 

..5 Check plumbing.

3.. Outlet hose too small, must be of same 
 

diameter as pump connection.

4.. Check tightness of hose connections, 
 

check hose for possible damage.

5.. Check tightness of hose connections, 
 

check hose for possible damage. 

5.. Check tightness of hose connections, 
 

check hose for possible damage. 

5..3 Replace diaphragm kit. 
5..4 Fill up tank. 
5..5 Change pressure switch.
5..6 Change battery/power supply.

6.. Check tightness of hose connections, 
 

check hose for possible damage. 

6.. Check tightness of hose connections, 
 

check hose for possible damage. 

6..3 Replace diaphragm kit. 
6..4 Change pump. 
6..5 Carefully flush pump with tap water 
 

at nominal pump flow. Note! Flush in 

 

nominal flow direction.

7.. Install flexible tubing according to 
 

installation recommendation, see 

 

page 9. 

7.. Tighten screws. 
7..3 Tighten screws. 
7..4 Use flexible tubing and make sure 
 

the dampening rubber feet are used. 

7..5 Change pump.

Summary of Contents for AQUA JET WPS 3.4

Page 1: ... Instruction Manual AQUA JET Water Pressure Systems WPS 3 4 12 24 V DC WPS 5 0 12 24 V DC IB 204 05 0606 ...

Page 2: ...re the integrated pressure switch automatically turns the pump back on Due to their durable construction and thoughtful design the WPS 3 4 and the WPS 5 0 pumps will provide many years of service Important The pressure setting of this pump is made at the factory Warranty invalidated by pressure switch inter ference Water Pressure Systems 3 4 and 5 0 mounted to DC motor 12 24 V Technical descriptio...

Page 3: ...nected to the motor base See the wiring table next page for correct installation Negative wire must be black Choose wire size in accordance with total wire lenght see table next page The wire connections must be sealed with a marine sealant Note Before installation with electrical control systems check that equipment to be used is of sufficient rated capacity to accept amperage draw of motor Low v...

Page 4: ... the battery to the pump and back to the battery It is recommended to use a relay with a light wire from main cable to switch to shorten the main leaders Self priming Pump is self priming up to 2 m 6 ft for WPS 3 4 and 2 5 m 8 2 ft for WPS 5 0 Intake lines must be air tight to ensure self priming Dry running Pump will not be damaged by shorter period of dry running It will however un necessary red...

Page 5: ...Locate the diaphragm kit into pump body 14 incl pos 10 14 and mount the five short screws 17 into the threaded holes in the motor flange 6 Mount the complete pumphead kit onto the motor coupling flange taking notice to fit the slot in cam 5 in right position against motor shaft and the three slots on motor end bell 7 Assemble the remaining long screws 18 which will hold the motor pump unit togethe...

Page 6: ...verheated let it cool down prior to restart 1 1 2 Check battery power supply main switch and wiring 1 1 3 Change pressure switch 1 1 4 Change pump 1 1 5 Thaw pump and system and check for damage The pump motor is liable to damage when a frozen pump is started 2 1 1 Fill up tank 2 1 2 Carefully flush pump with tap water at nominal pump flow Note Flush in nominal flow direction 2 1 3 Replace diaphra...

Page 7: ...nd weights Abmessungen und Gewichte Vikt 2 kg Weight 2 kg 2 20 lbs Gewicht 2 kg Poids 2 kg Peso 2 kg Dim mm inches Dimensions et poids Dimensiones y pesos Dimensioni e peso 67 2 638 63 5 2 5 239 9 409 123 4 842 72 2 835 108 4 252 209 8 228 ...

Page 8: ... 46781 01 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 05 07 WPS 5 0 12V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 06 08 WPS 5 0 24V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 09 11 WPS 3 4 12V BSP 09 46781 03 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 10 12 WPS 3 ...

Page 9: ...42 V Pos A 19 31 29 30 31 28 27 25 13 14 15 16 17 18 19 20 21 22 23 24 26 10 11 12 ...

Page 10: ...43 Pos C 4 18 except 15 1 2 3 V V Pos B 4 9 4 5 6 7 8 9 ...

Page 11: ... Built in KlickTiteTM 1x 1 2 barb 3 8 BSP 1x 3 4 barb 1 2 BSP 09 24653 02 40 Built in KlickTiteTM 1x 1 2 barb 3 8 NPT 1x 3 4 barb 1 2 NPT 09 24653 03 40 Built in KlickTiteTM Bulk pack w o connectors PUMProtectorTM Universal Strainer Part No Mesh KlickTiteTM Connector 09 24652 01 40 2x 1 2 barb 3 8 BSP 2x 3 4 barb 1 2 BSP 09 24652 02 40 2x 1 2 barb 3 8 NPT 2x 3 4 barb 1 2 NPT 09 24652 03 20 2x 1 2 ...

Page 12: ...45 Hålschema 1 1 Hole layout 1 1 Lochschablone 1 1 Schéma de perçage 1 1 Croquis agujeros 1 1 Schema per l esecuzione dei fori 1 1 63 5 mm 2 500 inch 108 mm 4 250 inch ...

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