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9

Installation and maintenance

Installation

Locate the pump in a dry location. 

  If the pump is mounted vertically, the 
motor shall face up.
  Mark screw positions and drill pilot 
holes (see drilling template page 45).
  Mount the pump using stainless steel 
screws taking care not to over compress 
the vibration dampening rubber feet.

  Reinforced, high pressure flexible tubing 

is recommended.

If rigid pipe is used, a length  

(225 mm/9 inches minimum) of flexible 

tubing shall be installed between the pump 
and the rigid pipe. This will address noise 
and/or damage caused by vibration trans-
mitted to rigid pipe.

Use stainless steel hose clamps to secure 

tubing to quick disconnect fittings and other 

hose barbs in the system.

A strainer must be installed

 in line be-

fore the pump intake, to prevent debris from 
entering pump and inter-fering with proper 
functioning  
of valves.

electrical installation 

The pump must be installed according to 

ISO 033 (Small craft – Electrical system 

– Extra low voltage DC installation for 

continuous current). Note: The fuse must be 

ignition protected.

The motor is equipped with built in ther-

mal protection to prevent the motor from 
overheating. The protection is automatically 
restored when the motor  
is cooled.

If the pump is connected with separate 

earth lead, this should be yellow/green and 
connected to the motor base.

See the wiring table (next page) for  

correct installation. Negative wire must  

be black.

Choose wire size in accordance with  

total wire lenght (see table next page).

The wire connections must be sealed with 

a marine sealant.

Note: Before installation with  

electrical control systems, check that 

equipment to be used is of sufficient rated 

capacity to accept amperage draw of motor. 
Low voltage will cause motor to overheat. 

Maintenance

The system shall be periodically  

sanitized using the following procedure:

. Fill the tank with a solution of house-  

  hold bleach and potable water –  

   ml (.03 oz.) bleach/ l (3 oz.) water).

. Open all faucets and run until water    

  flowing smells of bleach.

3. Close all fauces.

4. Drain solution from tank.

Pressure and capacity data 

(based on water at +0°C/68°F and  

at full voltage of the motor)

WPS 3.4

Pressure                  Flow 

 

Amp. draw

Bar  kPa  Psi 

l/min    USGPM   V 

4 V

3.4 

.3 A 

 A

0.4 

40 

6. 

3. 

3. A 

.3 A

0.8 

80 

.6  .4 

4 A 

.7 A

0  7.4  0.6 

.8 

4.8 A 

. A

.6 

60  3.  9.9 

.6 

5.4 A 

.5 A

 

00  9 

9. 

.4 

6. A 

.8 A

.4 

40  34.8  8.5 

7 A 

3. A

.8 

80  40.6  7.7 

 

8. A 

3.6 A

Fuse required 

 

 

0 A 

5 A

WPS 5.0

Pressure               

  

Flow 

 

Amp. draw

Bar  kPa  Psi 

l/min    USGPM   V 

4 V

9.4 

5. 

3.9 A 

.6 A

0.4 

40 

6. 

8. 

4.8 

4.9 A 

. A

0.8 

80 

.6  7 

4.5 

6 A 

.5 A

0  7.4  5.8 

4. 

7. A 

3. A

.6 

60  3.  4.7 

3.9 

8 A 

3.6 A

 

00  9 

3.5 

3.6 

9. A 

4. A

.4 

40  34.8  . 

3. 

0.3 A  4.7 A

.8 

80  40.6  . 

. A  5. A

Fuse required 

 

 

5 A 

8 A

enGLISH

Summary of Contents for AQUA JET WPS 3.4

Page 1: ... Instruction Manual AQUA JET Water Pressure Systems WPS 3 4 12 24 V DC WPS 5 0 12 24 V DC IB 204 05 0606 ...

Page 2: ...re the integrated pressure switch automatically turns the pump back on Due to their durable construction and thoughtful design the WPS 3 4 and the WPS 5 0 pumps will provide many years of service Important The pressure setting of this pump is made at the factory Warranty invalidated by pressure switch inter ference Water Pressure Systems 3 4 and 5 0 mounted to DC motor 12 24 V Technical descriptio...

Page 3: ...nected to the motor base See the wiring table next page for correct installation Negative wire must be black Choose wire size in accordance with total wire lenght see table next page The wire connections must be sealed with a marine sealant Note Before installation with electrical control systems check that equipment to be used is of sufficient rated capacity to accept amperage draw of motor Low v...

Page 4: ... the battery to the pump and back to the battery It is recommended to use a relay with a light wire from main cable to switch to shorten the main leaders Self priming Pump is self priming up to 2 m 6 ft for WPS 3 4 and 2 5 m 8 2 ft for WPS 5 0 Intake lines must be air tight to ensure self priming Dry running Pump will not be damaged by shorter period of dry running It will however un necessary red...

Page 5: ...Locate the diaphragm kit into pump body 14 incl pos 10 14 and mount the five short screws 17 into the threaded holes in the motor flange 6 Mount the complete pumphead kit onto the motor coupling flange taking notice to fit the slot in cam 5 in right position against motor shaft and the three slots on motor end bell 7 Assemble the remaining long screws 18 which will hold the motor pump unit togethe...

Page 6: ...verheated let it cool down prior to restart 1 1 2 Check battery power supply main switch and wiring 1 1 3 Change pressure switch 1 1 4 Change pump 1 1 5 Thaw pump and system and check for damage The pump motor is liable to damage when a frozen pump is started 2 1 1 Fill up tank 2 1 2 Carefully flush pump with tap water at nominal pump flow Note Flush in nominal flow direction 2 1 3 Replace diaphra...

Page 7: ...nd weights Abmessungen und Gewichte Vikt 2 kg Weight 2 kg 2 20 lbs Gewicht 2 kg Poids 2 kg Peso 2 kg Dim mm inches Dimensions et poids Dimensiones y pesos Dimensioni e peso 67 2 638 63 5 2 5 239 9 409 123 4 842 72 2 835 108 4 252 209 8 228 ...

Page 8: ... 46781 01 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 05 07 WPS 5 0 12V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 06 08 WPS 5 0 24V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 09 11 WPS 3 4 12V BSP 09 46781 03 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 10 12 WPS 3 ...

Page 9: ...42 V Pos A 19 31 29 30 31 28 27 25 13 14 15 16 17 18 19 20 21 22 23 24 26 10 11 12 ...

Page 10: ...43 Pos C 4 18 except 15 1 2 3 V V Pos B 4 9 4 5 6 7 8 9 ...

Page 11: ... Built in KlickTiteTM 1x 1 2 barb 3 8 BSP 1x 3 4 barb 1 2 BSP 09 24653 02 40 Built in KlickTiteTM 1x 1 2 barb 3 8 NPT 1x 3 4 barb 1 2 NPT 09 24653 03 40 Built in KlickTiteTM Bulk pack w o connectors PUMProtectorTM Universal Strainer Part No Mesh KlickTiteTM Connector 09 24652 01 40 2x 1 2 barb 3 8 BSP 2x 3 4 barb 1 2 BSP 09 24652 02 40 2x 1 2 barb 3 8 NPT 2x 3 4 barb 1 2 NPT 09 24652 03 20 2x 1 2 ...

Page 12: ...45 Hålschema 1 1 Hole layout 1 1 Lochschablone 1 1 Schéma de perçage 1 1 Croquis agujeros 1 1 Schema per l esecuzione dei fori 1 1 63 5 mm 2 500 inch 108 mm 4 250 inch ...

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