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Service instructions    
(see page 42-43)

5.  Run pump briefly to confirm that    

 

water has been expelled.

6.  Taps shall remain open and pump    

 

fittings shall remain disconnected    

 

until temperatures are above  

 

 

freezing

 Never start a frozen pump. Even if it is 

drained it might contain a small amount of 

frozen water that locks the rotor.

change of Switch (pos A)

.  Remove the screws (8) and then    

 

remove the complete switch  

 

 

including diaphragm (9).

.  Remove the cables (30 and 3) from  

 

the motor cable and power source.

3.  Take the new switch and attach the   

 

cables to motor and power source.

4.  Locate the new diaphragm (9) and  

 

then the new complete switch.

change of diaphragm kit (pos B)

.  Remove the screws (8) with a  

 

Torx #0 tool (a standard Phillips    

 

type screw #0 tool).(Pos 8 screws  

 

should be fitted to the through holes  

 

which can be seen on the backside of  

 

the motor end bell).

.  Separate the pump assembly from    

 

motor.

3.  Remove the  screws (7) with a Torx  

 

#0 tool (a standard Phillips type    

 

screw #0 tool).

4.  Hold the black pumpbody (4)  

 

 

towards the ground. Carefully  

 

 

remove the diaphragm kit (B) from   

 

pump body (4). Ensuring that pos   

 

0-4 still remains together with    

 

pump body (4).

5.  Locate the diaphragm kit into pump  

 

body (4) incl pos 0-4 and mount  

 

the five short screws (17) into the    

 

threaded holes in the motor flange.

6.  Mount the complete pumphead kit    

 

onto the motor coupling flange  

 

 

taking notice to fit the slot in cam (5)  

 

in right position against motor shaft  

 

and the three slots on motor end    

 

bell.

7.  Assemble the remaining long screws  

 

(8) which will hold the motor/pump  

 

unit together. (pos 8 screws should  

 

be fitted to the through holes that    

 

can be seen on the backside of the    

 

motor end bell).

change of complete Pump kit (pos c)

.  Remove the screws (8) and then    

 

remove complete switch including    

 

diaphragm (9).

.  Remove the cables pos (30 and 3)   

 

from the motor cable and power    

 

source.

3.  Remove the screws (8) with a Torx  

 

#0 tool (a standard Phillips type    

 

screw #0 tool). (pos 8 screws has a

 

through hole on the backside of the   

 

motor end bell).

4.  Separate the pump assembly from    

 

the motor.

5.  Mount the complete pumphead kit    

 

onto the motor coupling flange  

 

 

taking notice to fit the slot in cam    

 

(5) in right position against motor    

 

shaft and the three slots on the  

 

 

motor end bell.

6.  Assemble the long screws (8) which  

 

will hold the motor/pump unit  

 

 

together. (pos 8 screws should be    

 

fitted to the through holes that can    

 

be seen on the backside of the motor  

 

end bell).

7.  Locate the diaphragm (9) and then  

 

the complete switch.

enGLISH

Accessories 

(See page 44)

Summary of Contents for AQUA JET WPS 3.4

Page 1: ... Instruction Manual AQUA JET Water Pressure Systems WPS 3 4 12 24 V DC WPS 5 0 12 24 V DC IB 204 05 0606 ...

Page 2: ...re the integrated pressure switch automatically turns the pump back on Due to their durable construction and thoughtful design the WPS 3 4 and the WPS 5 0 pumps will provide many years of service Important The pressure setting of this pump is made at the factory Warranty invalidated by pressure switch inter ference Water Pressure Systems 3 4 and 5 0 mounted to DC motor 12 24 V Technical descriptio...

Page 3: ...nected to the motor base See the wiring table next page for correct installation Negative wire must be black Choose wire size in accordance with total wire lenght see table next page The wire connections must be sealed with a marine sealant Note Before installation with electrical control systems check that equipment to be used is of sufficient rated capacity to accept amperage draw of motor Low v...

Page 4: ... the battery to the pump and back to the battery It is recommended to use a relay with a light wire from main cable to switch to shorten the main leaders Self priming Pump is self priming up to 2 m 6 ft for WPS 3 4 and 2 5 m 8 2 ft for WPS 5 0 Intake lines must be air tight to ensure self priming Dry running Pump will not be damaged by shorter period of dry running It will however un necessary red...

Page 5: ...Locate the diaphragm kit into pump body 14 incl pos 10 14 and mount the five short screws 17 into the threaded holes in the motor flange 6 Mount the complete pumphead kit onto the motor coupling flange taking notice to fit the slot in cam 5 in right position against motor shaft and the three slots on motor end bell 7 Assemble the remaining long screws 18 which will hold the motor pump unit togethe...

Page 6: ...verheated let it cool down prior to restart 1 1 2 Check battery power supply main switch and wiring 1 1 3 Change pressure switch 1 1 4 Change pump 1 1 5 Thaw pump and system and check for damage The pump motor is liable to damage when a frozen pump is started 2 1 1 Fill up tank 2 1 2 Carefully flush pump with tap water at nominal pump flow Note Flush in nominal flow direction 2 1 3 Replace diaphra...

Page 7: ...nd weights Abmessungen und Gewichte Vikt 2 kg Weight 2 kg 2 20 lbs Gewicht 2 kg Poids 2 kg Peso 2 kg Dim mm inches Dimensions et poids Dimensiones y pesos Dimensioni e peso 67 2 638 63 5 2 5 239 9 409 123 4 842 72 2 835 108 4 252 209 8 228 ...

Page 8: ... 46781 01 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 05 07 WPS 5 0 12V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 06 08 WPS 5 0 24V BSP 09 46781 01 09 46779 02 09 46782 02 09 46783 09 46784 09 46780 09 46956 10 13250 09 11 WPS 3 4 12V BSP 09 46781 03 09 46779 01 09 46782 01 09 46783 09 46784 09 46780 09 46956 10 13250 10 12 WPS 3 ...

Page 9: ...42 V Pos A 19 31 29 30 31 28 27 25 13 14 15 16 17 18 19 20 21 22 23 24 26 10 11 12 ...

Page 10: ...43 Pos C 4 18 except 15 1 2 3 V V Pos B 4 9 4 5 6 7 8 9 ...

Page 11: ... Built in KlickTiteTM 1x 1 2 barb 3 8 BSP 1x 3 4 barb 1 2 BSP 09 24653 02 40 Built in KlickTiteTM 1x 1 2 barb 3 8 NPT 1x 3 4 barb 1 2 NPT 09 24653 03 40 Built in KlickTiteTM Bulk pack w o connectors PUMProtectorTM Universal Strainer Part No Mesh KlickTiteTM Connector 09 24652 01 40 2x 1 2 barb 3 8 BSP 2x 3 4 barb 1 2 BSP 09 24652 02 40 2x 1 2 barb 3 8 NPT 2x 3 4 barb 1 2 NPT 09 24652 03 20 2x 1 2 ...

Page 12: ...45 Hålschema 1 1 Hole layout 1 1 Lochschablone 1 1 Schéma de perçage 1 1 Croquis agujeros 1 1 Schema per l esecuzione dei fori 1 1 63 5 mm 2 500 inch 108 mm 4 250 inch ...

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