Johnson Controls WT-4002-MCM Installation Instructions Manual Download Page 5

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions

5

Safety Measures for Electrostatic Sensitive 
Devices (ESDs)

The WT-4000 Series Room Thermostat includes an 
ESD-sensitive circuit board. Use caution when 
handling the room thermostat when the backplate 
(wallplate) is removed. Do not physically touch any part 
of the circuit board while connecting air lines, without 
wearing ESD protective gear. Even minimal 
electrostatic discharge can severely damage the room 
thermostat.

Clean Air Requirements

Before installing WT-4000 Series Room Thermostats, 
check that the air in the pneumatic lines is properly 
cleaned. Clean, dry, and oil-free air in the main supply 
line is required for normal room thermostat operation.

The pneumatic system must include a properly 
operating air dryer and coalescing air filter that 
removes water, oil, and other impurities from the main 
supply air before it reaches the room thermostat. If the 
existing pneumatic system is contaminated with water 
or oil, Johnson Controls recommends installation of a 
pre-filter before each room thermostat to protect the 
device from contaminants and failure.

Note:

Room thermostat failures due to main supply air 

contamination with impurities including water, oil, dust, 
or other solid particles are not replaceable under the 
product warranty.

Johnson Controls recommends using the following 
in-line air filter with WT-4000 Series Room 
Thermostats:

Johnson Controls A-4000-1037 In-Line Air Filter

Before installing room thermostats, check for the 
following:

An air dryer that is operating properly

A coalescing air filter that is replaced and 
maintained properly

In-line air filters before each room thermostat 
where necessary

Order of Installation for Wireless Room 
Thermostat Models

The WT-4000 Series Room Thermostats look for a 
wireless network as soon as they are powered up. We 
recommend that the WT-BAC-IP Gateway and 
WT-ROUTER Router are installed first to establish a 
network connection before the room thermostats are 
installed and powered.

If the room thermostats are installed before 
establishing a wireless network, be aware of the 
following:

Once powered up, the room thermostat initializes 
and looks for a network for 3 minutes. During 
initialization, the LCD shows code 512 (Figure 2).  

The room thermostat operates in the Occupied 
Mode with the following default settings:

Setpoint temperature: 70°F (21°C)

Comfort Zone: ±3F° (±1.8C°)

The default settings can only be changed from the 
controller tool, once the WT-BAC-IP Gateway is 
installed.

Once the WT-BAC-IP Gateway and the 
WT-ROUTER Routers are installed, check the LCD 
on each room thermostat to confirm that they are 
connected to the network (Figure 4).

The default sampling interval is 5 minutes, so it 
may take some time for all of the room thermostats 
to establish a network connection.

In summary, install the components of the mesh 
network in the following order:

1.

Install the WT-BAC-IP Gateway.

2.

Install the WT-ROUTER Routers.

3.

Configure the WT-4000 Series Room Thermostats; 
see 

Setup and Adjustments

 on page 6.

4.

Install the WT-4000 Series Room Thermostats; see 

Mounting Procedure

 on page 3.

IMPORTANT:

Do not press any buttons during the 

initialization process. Configuration changes made 
during initialization are not saved.

Summary of Contents for WT-4002-MCM

Page 1: ...nergy savings in high energy usage environments such as schools dormitories offices and hospitals by adjusting the temperature of the space based on the occupancy status All WT 4000 Series Room Thermo...

Page 2: ...e should be at least two routers or one router and one gateway located within a 200 ft 61 m radius of every room thermostat In order for the devices to connect to the same mesh network they all must h...

Page 3: ...reless network before installation by identifying room thermostat locations To document the location of where each wireless device is installed Mounting Procedure Mount the WT 4000 Series Room Thermos...

Page 4: ...ialization 7 Check the wireless connectivity at the intended room thermostat installation location It may take approximately 30 seconds for the room thermostat to initialize a Look at the wireless con...

Page 5: ...the following An air dryer that is operating properly A coalescing air filter that is replaced and maintained properly In line air filters before each room thermostat where necessary Order of Installa...

Page 6: ...ers Manual Override Occupied Mode Light Button Lights the Display for 10 Seconds Up Button Increases the Room Temperature Setpoint Down Button Decreases the Room Temperature Setpoint LCD See Figure 4...

Page 7: ...onnected to the WT BAC IP Gateway b 1 One connection exists c 2 Two or more connections exist and the room thermostat is operating properly Battery Voltage Level a The battery is fully charged b The b...

Page 8: ...LCD reads Setpoint Note When the room temperature and the setpoint value are the same the HVAC equipment is off b If neither the Up or Down button is pressed again the LCD returns to the main screen...

Page 9: ...late from the room thermostat 2 Install the four 3 6 V lithium batteries included with the room thermostat into the battery compartment Be sure to match the positive battery ends with the positive bat...

Page 10: ...the Up Down buttons to select the Maintenance option Figure 8 2 Press to confirm the selection 3 Press the Up Down buttons to select the Dir Acting SP Psi Gain Prop Bnd or Unoc Psi option Figure 9 4 P...

Page 11: ...oportional band proportional range throttling range The valid range is 0 to 10F 0 to 6C adjustable in increments of 1F 0 6C The default setting is 6F 3 6C b Press the Down button to decrease the propo...

Page 12: ...255 1 111 111 DI to change the unique thermostat device ID Two fields separated by a period first field is 1 through 159 and second field is 1 through 246 1 71 40 Pneumatic Direction Direct acting br...

Page 13: ...ust the operation of HVAC equipment manually outside of the schedule but within set energy policy parameters The WT 4000 Series Room Thermostats are designed to support any 0 to 22 psig 0 to 152 kPa p...

Page 14: ...remote monitoring adjustment and trending to provide longer and more dependable and maintenance free operation Note For each room thermostat in the wireless mesh network only one object can be writte...

Page 15: ...o the occupancy schedule A complete 7 day schedule consists of two independent components Weekday Schedule Monday through Friday Weekend Schedule Saturday through Sunday Each component is split into t...

Page 16: ...part is being edited Occupied or Unoccupied Defines the occupancy mode of the part Time in 24 Hour Format Defines the start time of the part FIG occpd_mde Figure 18 WT 4000 Series Pneumatic to DDC Ro...

Page 17: ...right corner of the LCD indicating stand alone operation Stand Alone Room Thermostat Configuration To set the time and program the stand alone room thermostat occupancy schedule and temperature setpo...

Page 18: ...use the Up Down buttons to navigate to Weekday to program the weekday schedule 10 Press to open the weekday schedule 11 Set the Weekday 1 schedule Figure 25 which is usually the start of the Occupied...

Page 19: ...cy mode start time upper temperature limit and lower temperature limit menu items f Press to open a specific menu item g Press the Up button or the Down button to change the value then press to save t...

Page 20: ...pied from 3 P M to 6 A M Monday through Sunday Program the WT 4000 Series Room Thermostat schedule setup screen as illustrated in Figure 29 Weekend 1 Unoccupied 09 00 85 55 Weekend 2 Unoccupied 17 00...

Page 21: ...tat allows users to adjust the room temperature using the local room thermostat as long as the desired room temperature is within the range of the Comfort Zone If the user requests heating or cooling...

Page 22: ...ning a 5 day 8 A M to 6 P M occupancy schedule but one day the occupants are leaving at 2 P M the zone can be manually set into Shoulder Mode at 2 P M The room thermostat remains in Shoulder Mode unti...

Page 23: ...its Configuration tool Override Mode Override duration default 120 minutes Room thermostat override duration 240 minute maximum duration after time limit expires room thermostat goes into regularly sc...

Page 24: ...wer delta Defines lower temperature limit in Shoulder Mode Configuration tool Direction Direct acting branch line pressure increase turns on cooling decrease turns on heating Reverse acting branch lin...

Page 25: ...F maximum 14 F AV 31 Shoulder_Up_D Upper delta default 5 F In shoulder mode the device does not call for cool if space temperature is below setpoint plus upper delta AV Shoulder_Lo_D Lower delta defa...

Page 26: ...ne pressure of the system at that time in PSI AI 79 Temp_Unit The unit of temperature 0 represents F and 1 represents C The default is F Any change to this value reboots the device AV MS_Grace The gra...

Page 27: ...Display LCD indicates room temperature branch line pressure temperature setpoint occupied setback mode battery voltage and wireless connection status supports temperature setpoint adjustment network c...

Page 28: ...he marks of their respective owners 2017 Johnson Controls Building Technologies Solutions 507 E Michigan Street Milwaukee WI 53202 28 European Single Point of Contact NA SA Single Point of Contact APA...

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