Johnson Controls PCA3613 Installation Instructions Manual Download Page 13 | Manualshive

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Table 2: Termination details

Type of field

device

Type of

Input/

Output

Termination diagrams

Analog

Output

(Current)

AO

4–20 mA

Output to

Actuator

AO

4–20 mA

Output to

Actuator

AO

Incremental

Control to

Actuator

(Switch Low,

Externally

Sourced)

BO

13

PCA3613 Advanced Application Programmable Controller Installation Instructions

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Summary of Contents for PCA3613

Page 1: ...comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful inte...

Page 2: ...nly on the mounting surface Mount the controller in an area free of corrosive vapors and observe the ambient conditions requirements in Technical specifications Provide sufficient space around the controller for cable and wire connections easy cover removal and good ventilation through the controller 50 mm 2 in minimum on the top bottom and front of the controller Do not mount the controller on su...

Page 3: ...ng clips out to the extended position and carefully lift the controller off the DIN rail Wall mount applications To mount a PCA3613 directly on a wall or other flat vertical surface complete the following steps 1 Pull the two bottom mounting clips outward and ensure they are locked in the extended position as shown in Figure 2 2 Mark the mounting hole locations on the wall using the dimensions in ...

Page 4: ...Figure 2 Back of Controller showing extended mounting clips DIN rail channel and mounting dimensions mm in PCA3613 Advanced Application Programmable Controller Installation Instructions 4 ...

Page 5: ...ly power terminal block 6 Cover Lift Tab One of Two 7 FC Bus Terminal Block see FC bus terminal block 8 SA Bus Terminal Block see SA bus terminal block 9 Sensor Port SA Bus RJ 12 6 Pin Modular Jack see Sensor port 10 Binary Input BI Terminal Block Dry Contact Maintained or Pulse Counter Accumulator Mode see Terminal wiring guidelines functions ratings and requirements 11 Universal Inputs UI Termin...

Page 6: ...ted wires may result in permanent damage to the equipment CAUTION Mise En Garde Risque de dégâts matériels Ne pas mettre le système sous tension avant d avoir vérifié tous les raccords de câblage Des fils formant un court circuit ou connectés de façon incorrecte risquent d endommager irrémédiablement l équipement Important Do not exceed the controller electrical ratings Exceeding controller electr...

Page 7: ...lock The FC Bus terminal block is a blue removable 4 terminal plug that fits into a board mounted jack Wire the removable FC bus terminal block plugs on the controller and other controllers in a daisy chain configuration using 3 wire twisted shielded cable as shown in Figure 4 For more information about the FC Bus terminal function requirements and ratings see Table 5 Figure 4 FC bus terminal bloc...

Page 8: ...ning Converter or the FX ZFR ZFR Pro Wireless Field Bus Router The FC bus port is connected internally to the FC bus terminal block For more information about the FC Bus port functions requirements and ratings see Table 5 The FC bus port pin assignment is shown in Figure 6 Note The MAP Gateway serves as a replacement for the BTCVT which is no longer available for purchase but continues to be suppo...

Page 9: ...ug that fits into a board mounted jack on the top right of the controller Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in Figure 7 Do not use the middle terminal on the supply power terminal block See Table 5 for more information about the Supply Power Terminal Block Figure 7 24 VAC supply power terminal block wiring Note The su...

Page 10: ...es in this section for the applicable termination diagrams Table 2 Termination details Type of field device Type of Input Output Termination diagrams Temperature Sensor UI Voltage Input External Source UI Voltage Input Internal Source UI Voltage Input Self Powered UI PCA3613 Advanced Application Programmable Controller Installation Instructions 10 ...

Page 11: ...n diagrams Current Input External Source Isolated UI Current Input Internal Source 2 wire UI Current Input Internal Source 3 wire UI Current Input External Source in Loop UI Feedback from EPP 1000 UI 11 PCA3613 Advanced Application Programmable Controller Installation Instructions ...

Page 12: ...iagrams Dry Contact Binary Input UI or BI 0 10 VDC Output to Actuator External Source AO 0 10 VDC Output to Actuator Internal Source AO Current Output AO 24 VAC Triac Output Switch Low External Source AO PCA3613 Advanced Application Programmable Controller Installation Instructions 12 ...

Page 13: ...ut Output Termination diagrams Analog Output Current AO 4 20 mA Output to Actuator AO 4 20 mA Output to Actuator AO Incremental Control to Actuator Switch Low Externally Sourced BO 13 PCA3613 Advanced Application Programmable Controller Installation Instructions ...

Page 14: ...y Output Switch High Externally Sourced BO Incremental Control to Actuator Switch High Externally Sourced BO Network Stat with Phone Jack Fixed Address 199 SA Bus Note The bottom jack J2 on the TE 700 and TE 6x00 Series Sensors is not usable as a zone bus or an SAB connection PCA3613 Advanced Application Programmable Controller Installation Instructions 14 ...

Page 15: ... guidelines for determining proper wire sizes and cable lengths In addition to the wiring guidelines in Table 3 observe these guidelines when you wire controller inputs and outputs Run all low voltage wiring and cables separate from high voltage wiring All input and output cables regardless of wire size or number of wires should consist of stranded insulated and twisted copper wires Shielded cable...

Page 16: ...de 0 10 VDC 10 VDC maximum input voltage Internal 75k ohms pull down See Guideline A in Table 4 Analog Input Current Mode 4 20 mA Internal 100 ohms load impedance See Setting the Input Jumpers Note A current loop fail safe jumper must be in the Enable position to maintain a closed 4 to 20 mA current loop See UI current loop jumpers See Guideline B in Table 4 Analog Input Resistive Mode 60 600k ohm...

Page 17: ...lse Counter Accumulator Mode 0 01 second minimum pulse width 50 Hz at 50 duty cycle Internal 18 V 3k ohms pull up BINARY Inputs ICOMn Binary Input Common for all Binary Input IN terminals Note All Binary ICOMn terminals share a common which is isolated from all other commons See Guideline A in Table 4 ANALOG Outputs OUTn Analog Output Voltage Mode 0 10 VDC 10 VDC maximum output voltage 10 mA maxim...

Page 18: ...nal points OUTn Binary Output 24 VAC Triac Class 2 24 V 500 mA External Power Source Connects OUTn to OCOMn when activated External Power Source Requirements 30 VAC maximum output voltage 0 5 A maximum output current 1 3 A at 25 duty cycle 40 mA minimum load current BINARY Output OCOMn Binary Output Common for OUTn terminal Note Each Binary Output Common terminal OCOMn is isolated from all other c...

Page 19: ...750 ft twisted wire 0 8 mm 20 AWG stranded copper 137 m 450 ft twisted wire 0 6 mm 22 AWG stranded copper 91 m 300 ft twisted wire B 0 5 mm 24 AWG stranded copper 61 m 200 ft twisted wire 100 mV maximum voltage drop Depending on cable and the connected input or output device you may have to define an offset in the setup software for the input or output point C See Figure 8 to select wire size gaug...

Page 20: ...ed copper wire Shielded cable is strongly recommended for all SA and FC bus cables Refer to the following documents depending on your system FX or BCPro MS TP Communications Bus for the BCPro System Technical Bulletin LIT 12011908 or FX PC Series Controllers MS TP Communications Bus Technical Bulletin LIT 12011670 for detailed information regarding wire size and cable length requirements for SA an...

Page 21: ... wire are one twisted pair and the COM and SA PWR are the second twisted pair of wires FC BUS Port FC BUS RJ 12 6 Position Modular Connector provides FC Bus Communications FC Bus Signal Reference and 15 VDC Common 15 VDC 180 mA Power for Bluetooth Commissioning Converter Bluetooth Commissioning Converter retractable cable or 24 AWG 3 pair CAT 3 cable or above Sensor Port SENSOR RJ 12 6 Position Mo...

Page 22: ...als the intended device address Set the highest number switch that is less than or equal to the intended device address to ON Then continue setting lower numbered switches until the totalequals theintendedaddress Forexample if the intended device address is 21 set switch 16 to ON first then set switch 4 ON followed by switch 1 16 4 1 21 See Figure 9 3 Set switch 128 to ON only for controllers on a...

Page 23: ... set to Off Removing the Controller cover Important Electrostatic discharge can damage controller components Use proper electrostatic discharge precautions during installation setup and servicing to avoid damaging the controller Important Disconnect all power sources to the controller before you remove the cover and change the position of any jumper on the controller Failure to disconnect power be...

Page 24: ...s a terminating device on the bus Note For detailed information regarding EOL termination rules and EOL switch settings on FC buses refer to the following documents depending on your system FX or BCPro MS TP Communications Bus for the BCPro System Technical Bulletin LIT 12011908 or FX PC Series Controllers MS TP Communications Bus Technical Bulletin LIT 12011670 3 If the controller is a terminatin...

Page 25: ...n the circuit board under the controller cover near the UI terminals Figure 10 Note Current Loop Jumpers are not included with the PCA3613 0 Figure 12 Current loop jumper positions Set the current loop jumper to the Enabled position Figure 12 to connect an internal 100 ohms resistor across the UI terminals which maintains the 4 20 mA current loop circuit even when power to the controller is interr...

Page 26: ...leshoot the controller To troubleshoot an integral or local controller display refer to the FX DIS Local Controller Display Technical Bulletin LIT 12011666 LED status and states Table 8 Status LEDs and description of LED states LED label LED color Normal LED state Description of LED states POWER Green On Steady Off Steady No Supply Power or the controller s polyswitch resettable fuse is open Check...

Page 27: ...list of available PCX Series Controllers NS Series Sensors Refer to the NS Series Network Sensors Product Bulletin LIT 12011574 for a complete list of available NS Series Sensors TL MAP1810 0PA Portable MAP Gateway for Asia China Japan Australia New Zealand India Singapore Thailand Hong Kong FX DIS1710 0 Local Controller Display TP 2420 Transformer 120 VAC Primary to 24 VAC secondary 20 VA Wall Pl...

Page 28: ...nt Conditions Operating 0 C to 50 C 32 F to 122 F 10 to 90 RH noncondensing Storage 40 C to 80 C 40 F to 176 F 5 to 95 RH noncondensing Controller Addressing for BACnet MS TP DIP switch set valid controller device addresses 4 127 Device addresses 0 3 and 128 255 are reserved and not valid controller addresses Controller Addressing for N2 DIP switch set valid control device addresses 1 254 Communic...

Page 29: ...Self extinguishing Protection Class IP20 IEC529 Dimensions Height x Width x Depth 150 mm x 220 mm x 57 5 mm 5 7 8 in x 8 3 4 in x 2 3 8 in including terminals and mounting clips Note Mounting space requires an additional 50 mm 2 in space on top bottom and front face of controller for easy cover removal ventilation and wire terminations Weight 0 5 kg 1 1 lb United States UL Listed File E107041 CCN ...

Page 30: ... of its products Points of single contact APAC Europe NA SA JOHNSON CONTROLS C O CONTROLS PRODUCT MANAGEMENT NO 32 CHANGJIJANG RD NEW DISTRICT WUXI JIANGSU PROVINCE 214028 CHINA JOHNSON CONTROLS WESTENDHOF 3 45143 ESSEN GERMANY JOHNSON CONTROLS 507 E MICHIGAN ST MILWAUKEE WI 53202 USA 2019 Johnson Controls All rights reserved All specifications and other information shown were current as of docume...

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