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Johnson Controls 

 

 

 

Ducted Systems Technical Services: Service Tips Letter 

 

Letter: 

ST-013-22 

 

Date: 

 

October 4, 2022          Effective: October 4, 2022           

 

To:  

 

S1 HVAC Branch and Distributor Principal, Sales Manager, Service Manager, Parts 

Manager, Warranty Manager, Training Manager, Delegated Administrator.  

Ducted Systems Technical Services, DS Parts/S1, ES Americas, ADTI Channel, Account 

Representatives, Marketing, Sales, Warranty teams.  

 

Subject:  

 

Furnace Safety Control Devices with diagnostics and inspection 

recommendations particularly for High-Temperature Limit and Flame Sensing 

Controls

 

 

Product/s: 

 

33” non-condensing furnace models GG8S, GGLS, RGF1L, RGF2L, TG8S, TGLS, TM8E, 

TM8T, TM8V, TM8X, TM8Y, TMLE, TMLT, TMLV, TMLX, YG8S 

 

 

 

 

Summary:  

The following information is provided to explain safety controls, various fault 

diagnostics, troubleshooting, and fault resolution for High-Temperature Limit 

and Flame Sensing Safety Controls 

 

 

Dear valued customer:  

 

Johnson Controls takes product safety seriously. We provide safe and reliable products, designed, and 

manufactured to applicable quality and safety standards.   

 

As an effort to improve consistency in diagnosing and resolving failures or faults related to Safety 

Controls and 

specifically

 to the high-temperature limit controls as well as the flame-proving sensor 

controls, the following troubleshooting guide is being promoted for future use and reference.   

 

Note:  Whenever working on HVAC equipment, ensure that all power is turned off to the unit, use 

appropriate personal protective equipment, i.e., gloves and protective goggles.  Use required electrical 

protection equipment and tools suited for electrical operation purposes.   

 

 

Never bypass any safety control to allow furnace operation. To do so will 

allow furnace to operate under potentially hazardous conditions.  

Do not touch or adjust any safety devices inside the indoor or outdoor 

units. All safety features, disengagement, and interlocks must be in 

place and functioning correctly for proper equipment performance  

Do not try to repair controls. Replace defective controls with UPG 

Source 1 Parts 

 

 

Summary of Contents for GG8S

Page 1: ...ls takes product safety seriously We provide safe and reliable products designed and manufactured to applicable quality and safety standards As an effort to improve consistency in diagnosing and resolving failures or faults related to Safety Controls and specifically to the high temperature limit controls as well as the flame proving sensor controls the following troubleshooting guide is being pro...

Page 2: ...ouble Shooting Guide This fault may be caused by one or more of the following and each should be verified as to being either a potential cause or not a A dirty filter check and replace as necessary b Improperly sized duct system or too many supply or return registers closed or blocked off check and open or balance supply and return airflow as necessary c Improper indoor blower motor speed selectio...

Page 3: ...to ensure proper combustion It helps protect the burner from buildup of gas without flame If the flame is not detected within 7 s of the gas valve opening the gas valve is shut off and a retry operation begins Also if the flame is lost for 2 s during the 10 s stabilization period the gas valve is shut off and a retry operation begins During a retry operation the vent motor starts a 15 s inter purg...

Page 4: ...ollow steps in the manual to adjust the manifold pressure In addition examine the burner flames to make sure they are in good adjustment Look to a pure blue flame with a light blue cone at its center that burns full steady and straight If yellow or orange partial diverted or unsteady flame is detected then turn off gas valve and clean any debris from nozzles and burners If condition still exists t...

Page 5: ... supply to this unit is dependent upon the panel that covers the blower compartment being in place and properly positioned E PRESSURE SWITCH This furnace is equipped with a pressure sensor in the burner compartment near the combustion blower This sensor monitors combustion airflow through furnace and piping systems If any of the conditions listed below are detected by the pressure sensor the contr...

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