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356485-UIM-G-1211

Johnson Controls Unitary Products

17

CATEGORY 1 - 450 F. MAX. VENT TEMP.

The venting system must be installed in accordance with Section 5.3,
Air for Combustion and Ventilation, of the National Fuel Gas Code
Z223.1/NFPA 54 (latest edition), or Sections 7.2, 7.3 or 7.4 of CSA
B149.1, National Gas and Propane Codes (latest edition) or applicable
provisions of the local building code and these instructions.

The furnace shall be connected to any type of B, BW or L vent connec-
tor, and shall be connected to a factory-built or masonry chimney. 

The

furnace shall not be connected to a chimney flue serving a sepa-
rate appliance designed to burn solid fuel. 

It is recommended that the appliance is installed in a location where the
space temperature is 32 °F (0°C) or higher. If the appliance is installed
in a location where the ambient temperature is below 32 °F (0°C), the
combustion byproducts could condense causing damage to the appli-
ance heat exchanger.

This appliance may be common vented with another gas appliance for
residential installations as allowed by the codes and standards listed in
these instructions.

Non-HUD approved Modular Homes must be vented with an approved
roof jack and may not be common vented with other appliances.

VENTING

Category I venting consists of vertically venting one or more appliances
in B-vent or masonry chimney (as allowed), using single wall metal pipe
or B-vent connectors. Type B-vent system extends in a general vertical
direction and does not contain offsets exceeding 45°. A vent system
having not more than one 60° offset is permitted.

VENTING INTO AN EXISTING CHIMNEY

For Category I installations, the furnace shall be connected to a factory
built chimney or vent complying with a recognized standard, or a
masonry or concrete chimney lined with a material acceptable to the
authority having jurisdiction. Venting into an unlined masonry chimney
or concrete chimney is prohibited.

Where use of an existing chimney is unavoidable, the following rules
must be followed:

1.

The masonry chimney must be built and installed in accordance
with nationally recognized building codes or standards and must
be lined with approved fire clay tile flue liners or other approved
liner material that will resist corrosion, softening, or cracking from
flue gases. 

THIS FURNACE IS NOT TO BE VENTED INTO AN

UNLINED MASONRY CHIMNEY.

2.

This furnace must be vented into a fire clay tile lined masonry
chimney only if a source of dilution air is provided, such as by com-
mon venting with a draft hood equipped water heater. If no source
of dilution air is available, Type B vent must be used, or masonry
chimney vent kit 1CK0603 or 1CK0604 must be used. Refer to the
instructions with the kit to properly apply these masonry chimney
kits.

3.

The chimney must extend at least 3 ft (0.91 m) above the highest
point where it passes through a roof of a building and at least two
feet higher than any portion of the building with a horizontal dis-
tance of ten feet.

4.

The chimney must extend at least 5 ft (1.5 m) above the highest
equipment draft hood or flue collar.

FAN-ASSISTED COMBUSTION SYSTEM

This appliance is equipped with an integral mechanical means to either
draw products of combustion through the heat exchanger.

Ambient Combustion Air Supply 

This type installation will draw the air required for combustion from
within the space surrounding the appliance and from areas or rooms
adjacent to the space surrounding the appliance. This may be from
within the space in a non-confined location or it may be brought into the
furnace area from outdoors through permanent openings or ducts. A
single, properly sized pipe from the furnace vent connector to the out-
doors must be provided. Combustion air is brought into the furnace
through the unit top panel opening.

An 

unconfined space

 is not less than 50 cu.ft (1.42 m

3

) per 1,000 Btu/

hr (0.2928 kW) input rating for all of the appliances installed in that
area.

Rooms communicating directly with the space containing the appli-
ances are considered part of the unconfined space, if doors are fur-
nished with openings or louvers.

confined space

 is an area with less than 50 cu.ft (1.42 m

3

) per 1,000

Btu/hr (0.2928 kW) input rating for all of the appliances installed in that
area. The following must be considered to obtain proper air for combus-
tion and ventilation in confined spaces.

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con-
sideration in calculating free area. If the free area of a specific louver or
grille is not known, refer to Table 7, to estimate free area.

* Do not use less than 1/4”(0.635 cm) mesh
+ Free area of louvers and grille varies widely; the installer should follow 

louver or grille manufacturer’s instructions.

Dampers, Louvers and Grilles (Canada Only)

1.

The free area of a supply air opening shall be calculated by sub-
tracting the blockage area of all fixed louvers grilles or screens
from the gross area of the opening.

2.

Apertures in a fixed louver, a grille, or screen shall have no dimen-
sion smaller than 0.25” (0.64 cm).

3.

A manually operated damper or manually adjustable louvers are
not permitted for use.

4.

A automatically operated damper or automatically adjustable lou-
vers shall be interlocked so that the main burner cannot operate
unless either the damper or the louver is in the fully open position.

 FIGURE 23:  

Combustion Airflow Path Through The Furnace Casing to 

the Burner Compartment

This type of installation requires that the supply air to the appli-
ance(s) be of a sufficient amount to support all of the appliance(s)
in the area. Operation of a mechanical exhaust, such as an exhaust
fan, kitchen ventilation system, clothes dryer or fireplace may cre-
ate conditions requiring special attention to avoid unsatisfactory
operation of gas appliances. A venting problem or a lack of supply
air will result in a hazardous condition, which can cause the appli-
ance to soot and generate dangerous levels of CARBON MONOX-
IDE, which can lead to serious injury, property damage and / or
death.

Table 7: 

Estimated Free Area

Wood or Metal

Louvers or Grilles

Wood 20-25%*

Metal 60-70% *

1/4” (0.635 cm)

mesh or larger 100%

Combustion Air

Summary of Contents for GG8S*MP

Page 1: ...Position without filter Bottom Return 24 Blower Performance CFM Any Position without filter Left Side Return 25 These high efficiency compact units employ induced combustion reli able hot surface ign...

Page 2: ...binet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use th...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...noxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a batter...

Page 5: ...otated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4...

Page 6: ...CE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a 45 transition to allow proper...

Page 7: ...will be necessary to seal the edges of the bottom panel to the casing using tape or other appropriate gasket material to prevent air leakage BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applica...

Page 8: ...one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Mai...

Page 9: ...M m3 min Cabinet Size Cabinet Dimensions Inches Approximate Operating Weights A A cm B B cm C C cm Lbs 40 11 7 800 22 7 A 14 1 2 36 8 13 3 8 34 0 10 3 26 2 89 60 17 6 1000 28 3 A 14 1 2 36 8 13 3 8 34...

Page 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 15 FIGURE 13 Side Return Cuto...

Page 11: ...ne LP gas must have the LoNOx screens removed prior to installation and operation See propane instructions Table 5 Nominal Manifold Pressure Manifold Pressures in wc Manifold Pressures kpa Altitude fe...

Page 12: ...ct the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 17 or 18 Electronic thermostats may require the common wire to b...

Page 13: ...ressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C...

Page 14: ...S HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Par...

Page 15: ...he furnace that operates on W2 will be supplying cold air in the Heating mode to the occupied spaces unless W2 is energized GAS PIPING Furnace gas supplies must be provided as specified with these ins...

Page 16: ...scribed below 2 Connect a wire from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it en...

Page 17: ...ney must extend at least 5 ft 1 5 m above the highest equipment draft hood or flue collar FAN ASSISTED COMBUSTION SYSTEM This appliance is equipped with an integral mechanical means to either draw pro...

Page 18: ...must be given consideration in calculating free area If the free area of a specific louver or grille is not known Refer to Table 7 to estimate free area Ventilated Combustion Air The ventilated attic...

Page 19: ...simply slide the NOx screens out of the heat exchanger tubes and discard the screens 8 Replace all components in reverse order Reconnect all wiring CARBON MONOXIDE POISONING HAZARD Failure to follow t...

Page 20: ...ilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cubic feet dial provides a more accurate mea sur...

Page 21: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 23...

Page 22: ...n and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the mani...

Page 23: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Page 24: ...638 2540 2448 2339 2224 2111 1974 1831 Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575 Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241 Low 1396 1375 1348 1325 1263 1200 1150...

Page 25: ...ow 1126 1115 1095 1049 1027 996 957 929 840 742 080C22 High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 Medium Low 1670 1667 1647 16...

Page 26: ...ion occurs and the flame sensor begins its sensing function The blower motor will energize 30 seconds after the gas valve opens if a flame is detected Normal furnace operation will continue until the...

Page 27: ...ed Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES T...

Page 28: ...ill flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION X REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DR...

Page 29: ...lower motor speed connections shown are typical but may vary by model and application LEGENDE DS Commutateur de porte MOT Moteur soufflerie TST Thermostat ROS Commutateur de roulement IDM D induct mot...

Page 30: ...ge without notice Published in U S A 356485 UIM G 1211 Copyright 2011 by Johnson Controls Inc All rights reserved Supersedes 356485 UIM F 0910 Johnson Controls Unitary Products 5005 York Drive Norman...

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