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Johnson Controls FX-PCV18 Series, Installation Instructions Manual, Page: 14 / 30

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Johnson Controls FX-PCV18 Series Installation Instructions Manual Download Page 14

Figure  8: FX-PCV replacement wiring diagram

Sensor replacement and reuse scenarios

This section describes sensor replacement and reuse scenarios for replacing a PCV1410, PCV1415,

PCV1420, or the PCV controller with FX-PCV18 controllers.
See Table 3 for a description of the most popular sensor models used with the PCV1410, PCV1415,

PCV1420, and the PCV controllers, the sensor replacement and reuse scenarios for that sensor

model, and sensor replacement and reuse instructions.

Important: 

Complete all the steps in the 

Mounting

 section before following the instructions in

this section.

FX-PCV1826/1832 Programmable VAV Box Controller Installation Instructions

14

Summary of Contents for FX-PCV18 Series

Page 1: ...oller s small package size facilitates quick field installation and efficient use of space for field replacements while still enabling precision control performance Note Connecting an FX PCX to the FX PCV via the SA Bus connection is not supported North American Emissions Compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursua...

Page 2: ...cks 8 mm 5 16 in wrench or 10 mm 3 8 in 12 point socket to tighten the square coupler bolt Several shims or washers to mount the FX PCV Power screwdriver 100 mm 4 in extension socket punch drill and 3 5 mm 9 64 in drill bits to mount the FX PCV Pliers to open and close the damper Required length of 3 97 mm 5 32 in ID pneumatic tubing and barbed fittings Mounting Observe these guidelines when mount...

Page 3: ...m the captive spacer and screw through the center of the damper shaft must be either horizontal or vertical and the wall plate must be wall mounted to comply with UL requirements See the following figure for possible mounting positions Figure 1 Possible FX PCV18 series controller mounting positions Make sure the FX PCV controller base is parallel to the VAV box perpendicular to the damper shaft If...

Page 4: ...provides the fully closed stop 7 Tighten the square coupler bolt to the shaft using an 8 mm 5 16 in wrench or 10 mm 3 8 in 12 point socket Tighten to 10 5 to 11 5 N m 95 to 105 lb in 8 Loop the pneumatic tubing to include a trap for condensation If needed use the included brass fittings and attach the included pieces of tubing to the tubing of the FX PCV controller Attach the tubing from the FX PC...

Page 5: ...ts matériels Faire pivoter le registre pour le placer en position d ouverture complète avant de démarrer l unité de traitement d air Le non respect de cette directive risque d endommager le caisson de l unité à volume d air variable VAV ou le réseau de conduites au démarrage de l unité de traitement d air Wiring diagram Figure 3 FX PCV Series Controller wiring terminations and physical features 5 ...

Page 6: ...uggable Screw Terminal Block see N2 FC bus terminal block 11 EOL End of Line Switch see Setting the EOL switch 12 SA Bus Spade Terminals see SA bus spade lugs 13 TSTAT Modular Port RJ 45 8 Pin Modular Jack see Modular port 14 Captive Spacer and Screw see Figure 3 15 LED Status Indicators see Table 7 Wiring Warning Risk of Electric Shock Disconnect the power supply before making electrical connecti...

Page 7: ...The input spade terminals are located on the side of the FX PCV near the N2 FC Bus terminal block The output spade terminals are located on the opposite side of the controller near the power supply spade terminals See Table 4 for more information N2 FC bus terminal block The N2 FC Bus terminal block is a blue removable 4 terminal plug that fits into a board mounted jack Wire the removable N2 FC Bu...

Page 8: ...e FX PCV Figure 3 is an RJ 45 8 position modular jack used to connect your new or existing sensor to the FX PCV using one of the two included adapters Refer to the Sensor Replacement section in the N2 FX PCV Application Note LIT 12011838 Figure 6 Pin number assignments for the modular port on FX PCV18 Controllers Supply power spade terminals Wire the 24 VAC supply power wires from the transformer ...

Page 9: ...o that transformer phasing is uniform across the network devices Powering network devices with uniform 24 VAC supply power phasing reduces noise interference and ground loop problems The FX PCV does not require an earth ground connection However when grounding the secondary of the 24 VAC transformer is required only one connection to ground should be made near the transformer CAUTION Risk of Perso...

Page 10: ...e 12 to estimate the maximum cable length relative to the wire size and the load current in mA when wiring inputs and outputs N2 FC and SA bus and supply power wiring guidelines Table 6 provides information about terminal block functions ratings and requirements Table 6 also provides wire size cable type and cable length guidelines for wiring the FX PCV communication buses and supply power In addi...

Page 11: ...mination diagrams Voltage Input External Source UI Voltage Input Internal Source UI Voltage Input Self Powered UI Temperature Sensor UI Dry Contact UI 0 10 VDC Output to Actuator External Source CO 11 FX PCV1826 1832 Programmable VAV Box Controller Installation Instructions ...

Page 12: ...pplies to CO4 and CO5 Incremental Control to Actuator Switch Low External Source CO Note Applies to CO4 and CO5 Analog Output Voltage CO Incremental Control to Actuator Switch Low Internally Sourced BO Note Applies to BO1 BO2 and BO3 24 VAC Binary Output Switch Low Internally Sourced BO Note Only applies to BO1 BO2 and BO3 FX PCV1826 1832 Programmable VAV Box Controller Installation Instructions 1...

Page 13: ...ement wiring diagram Consider the following information when replacing a PCV1410 PCV1415 PCV1420 and the PCV1440 controller with an FX PCV18 controller The PCV142x controller has five binary outputs BOs and internally supplies 24 VAC The FX PCV18 controller has three binary outputs BOs and supplies 24 VAC to these BOs The FX PCV18 controller has two configurable outputs COs and these two COs requi...

Page 14: ...ollers See Table 3 for a description of the most popular sensor models used with the PCV1410 PCV1415 PCV1420 and the PCV controllers the sensor replacement and reuse scenarios for that sensor model and sensor replacement and reuse instructions Important Complete all the steps in the Mounting section before following the instructions in this section FX PCV1826 1832 Programmable VAV Box Controller I...

Page 15: ...ontroller Replace with an FX WRZ Series Wireless Sensor and an FX WRZ7860 Series One to One Receiver Replacing a TE 7710 0 Series Wireless Transmitter and TE 7720 0 Wireless Receiver connected to an FX PCV Controller Replace a sensor with a TE 730 Series Sensor Replacing a TE 700 Series sensor TE 700 Series see TE 700 Series Sensor connected to an FX PCV Controller Reuse a sensor Reusing a TE 700 ...

Page 16: ...replacing a TE 6xxx Series sensor with an NS Series sensor and dissimilar paint or wall covering is visible outside of the new sensor consider using the NS WALLPLATE 0 for the new NS sensor See Table 8 for more information 1 Remove the TE 6xxx Series Sensor from the wall and disconnect the 8 pin male jack from the back of the sensor 2 Plug the 8 pin male jack that was plugged into the back of the ...

Page 17: ...k on the Y adapter into the FX PCV18 controller socket labeled TSTAT Figure 11 4 Plug the BTCVT into the 6 pin socket on the Y adapter When commissioning is complete allow the 6 pin socket to remain unconnected Figure 11 Replacing an AP TMZ1600 0 sensor connected to an FX PCV Controller To replace an AP TMZ1600 0 sensor connected to an FX PCV controller complete the following instructions Note The...

Page 18: ... 1 Disconnect the 6 foot interface cable connecting the FX PCV controller and the TE 7720 0 Wireless Receiver 2 Plug one end of the 6 foot interface cable into the FX PCV18 socket labeled TSTAT 3 Plug the other end of the 6 foot interface cable into the 8 pin female socket of the single socket adapter 4 Plug the male end of the single socket adapter directly into the BTCVT 5 Complete commissioning...

Page 19: ...into the FX PCV controller into the 8 pin female socket of the Y adapter Note The 6 pin connection is not used for this scenario and it should remain unconnected 4 Refer to the TE 730 Series Sensor Installation Instructions Part No 24 10674 0 to install the TE 730 Series Sensor Figure 11 Y adapter at Controller location Input and Output wiring guidelines tables Table 4 I O terminal blocks function...

Page 20: ...ve Temperature Coefficient NTC Sensor 10K Type L 10K JCI Type II is equivalent to Type L or 2 252K Type II See Guideline A in Table 5 INn Binary Input Dry Contact Maintained Mode 1 second minimum pulse width Internal 12 V 15k ohm pull up See Guideline A in Table 5 ICOMn Universal Input Common for all Universal INn terminals Note All Universal ICOMn terminals are isolated from all other commons on ...

Page 21: ... 5 OUTn Binary Output 24 VAC Triac Connects OUT to OCOM when activated External Power Source 30 VAC maximum voltage to load 0 5 A maximum output current 1 3 A at 25 duty cycle 40 mA minimum load current See Guideline C in Table 5 Analog Output Signal Common All Configurable Outputs defined as Analog Outputs share a common which is isolated from all other commons except the Binary Input common CONF...

Page 22: ...oftware for the input or output point 1 0 mm 18 AWG stranded copper 229 m 750 ft twisted wire 0 8 mm 20 AWG stranded copper 297 m 975 ft twisted wire 137 m 450 ft twisted wire 0 6 mm 22 AWG stranded copper 183 m 600 ft twisted wire 91 m 300 ft twisted wire B 24 AWG stranded copper 107 m 350 ft twisted wire 61 m 200 ft twisted wire 100 mV maximum voltage drop Depending on the cable length and the c...

Page 23: ...e twisted pair and the COM and SA PWR are the second twisted pair TSTAT TSTAT RJ 45 8 Position Modular Connector provides 15 VDC Power for MAP Gateway VAV Balancing Tool One to One Wireless Receiver 24 AWG 3 pair CAT 3 Cable 30 5 m 100 ft HOT 24 VAC Power Supply Hot Supplies 20 30 VAC Nominal 24 VAC 24 COM 24 VAC Power Supply Common The 0 models isolate this terminal from all other commons The 1 m...

Page 24: ...set the device addresses on an FX PCV controller 1 Set all of the switches on the field controller s device address DIP switch block 128 through 1 to OFF 2 Set one or more of the eight address switches 128 through 1 to ON so that the sum of the switch numbers set to ON equals the intended device address Set the highest number switch that is less than or equal to the intended device address to ON T...

Page 25: ...ssioning Use the following procedure to commission the FX PCV18 controller 1 Download the control application to the FX PCV controller using the CCT Refer to the Controller Tool Help LIT 12011147 2 Commission the VAV Box Refer to the Controller Tool Help LIT 12011147 3 Perform airflow balancing on the VAV box Refer to the VAV Balancing Tool Technical Bulletin LIT 12011087 4 Perform commissioning c...

Page 26: ...ccessories tables Table 7 FX PCV18 Controller status LEDs LED label LED color Normal state Descriptions of LED states POWER Green On Steady Off Steady No power On Steady Power is supplied by primary voltage FAULT Red Off Steady Blink 2 Hz Download or startup in progress not ready for normal operation SA Bus devices offline such as Netsensors Off Steady No faults On Steady Device fault or no applic...

Page 27: ...apter 8 pin Female Socket to 6 Pin Male Jack Bulk Pack of 10 AS CBLVMA 2 Cable Adapter 8 pin Female Socket to 8 pin Male Jack with 6 Pin Female Socket for Wireless Commissioning Converter Bulk Pack of 10 NS WALLPLATE 0 Network Sensor Wall Plate 80 mm x 80 mm 3 15 in x 3 15 in square used with an 80 mm by 80 mm 3 15 in x 3 15 in network sensor and must be mounted to a 0 6 m by 1 2 m 2 ft by 4 ft wa...

Page 28: ...devices includes a terminal to source 15 VDC supply power from to SA Bus devices 1 Analog Input Analog Output Accuracy Analog Input 15 bit resolution on UIs Analog Output 0 10 VDC 200 mV Air Pressure Differential Sensor FX PCV1832 Only Range 1 5 in to 1 5 in W C Performance Characteristics Accuracy 0 75 Full Span Maximum 2 2 0 0225 in W C Typical accuracy at zero null pressure is 0 003 in W C Actu...

Page 29: ...ion accuracy non linearity and temperature variation The performance specifications are nominal and conform to acceptable industry standard For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products Points of single contact APAC Europe NA SA JOHNSON CONT...

Page 30: ... 2019 Johnson Controls All rights reserved All specifications and other information shown were current as of document revision and are subject to change without notice www johnsoncontrols com ...

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