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278410-UIM-K-1010

8

Johnson Controls Unitary Products

SECTION V: LOW VOLTAGE CONTROL 

CONNECTIONS

The 24 volt power supply is provided by an internally wired low voltage
transformer which is standard on all models, However, if the unit is con-
nected to a 208 volt power supply, the low voltage transformer must be
rewired to the 208 volt tap. See the unit wiring label.

Field supplied low voltage wiring can exit the unit on the top right hand
corner or the right hand side panel. Refer to Figure 3.

Remove desired knockout and pierce foil faced insulation to allow wir-
ing to pass through. Use as small of a hole as possible to minimize air
leakage.

Install a 7/8” plastic bushing in the selected hole and keep low voltage
wiring as short as possible inside the control box.

To further minimize air leakage, seal the wiring entry point at the outside
of the unit.

The field wiring is to be connected at the screw terminals of the control
board. Refer to Figure 11.

The low voltage connections may be connected to the screw terminals
or the quick connect terminals. The screw terminals and the quick con-
nect terminals are physically connected on the control board.

HUMIDITY SWITCH INPUT

The air handler control is designed to work with a humidity control that
closes when the humidity is below the set-point. The control is open
when the humidity is above the set-point. This humidity control may be
referred to as a humidistat or a dehumidistat.

The humidity switch controls both humidification and de-humidification
operation of the control. The control provides humidification using the
HUM OUT relay output and de-humidification by lowering the blower
speed. This is accomplished using the LOW FAN output and a field
installed two-speed fan relay kit for non-variable speed models and the
de-humidification input of the motor for variable speed models.

The humidity switch should be connected to the R and HUM terminals
of the control. See Figure 11.

SECTION VI: REQUIRED CONTROL 

SET-UP

1.

Consult system wiring diagram to determine proper thermostat
wiring for your system.

2.

If heat kit is installed, change HEAT ENABLE jumper from NO
HEAT to HEAT position.

3.

If a humidstat is installed, change HUM STAT jumper from NO to
YES.

4.

Set the MODE jumper to A/C (Air Conditioner) or HP (Heat Pump)
position depending on the outdoor unit included with the system.

FUNCTIONALITY AND OPERATION

Jumper Positions

Heat Enable Jumper

The HEAT ENABLE jumper configures the control for heat kit operation.
The jumper must be in the HEAT position if a heat kit is installed with
the air handler.

With the jumper in the NO HEAT position, the control will not energize
the heat relay outputs or sense the limit switch input.

If the jumper is not present, the control will operate as if the jumper is in
the HEAT position. If the jumper is not present and a heat kit is not pres-
ent, the control will sense an open limit condition and the blower will run
continuously.

Hum Stat Jumper

The HUM STAT jumper configures the control to monitor the humidity
switch input. With the jumper in the NO position, the control will ener-
gize the HUM terminal with 24 VAC continually. With the jumper in the
YES position, the control will monitor the HUM input to control the HUM
OUT output to control an external humidifier.

If the jumper is not present, the control will operate as if the jumper is in
the YES position.

Mode Jumper

The MODE jumper configures the control to operate properly with an air
conditioner (AC position) or heat pump (HP position). With the jumper in
the AC position, the control will energize the O terminal with 24 VAC
continually. With the jumper in the HP position, the O input signal is
received from the room thermostat.

If the jumper is not present, the control will operate as if the jumper is in
the HP position.

SPARE Jumper

The control includes a spare jumper that can be used if a jumper is lost.
The SPARE jumper does not have any effect on the operation of the
control.

Status and Fault Codes

The control includes an LED that displays status and fault codes. These
codes are shown in Table 3. The control will display the fault codes until
power is removed from the control or the fault condition is no longer
present.

All wiring must comply with local and national electrical code
requirements. Read and heed all unit caution labels.

It is possible to vary the amount of electric heat turned on during the
defrost cycle of a heat pump. Standard wiring will only bring on the
first stage of electric heat during defrost. See Heat Output and Limit
Connections and Table 6 for additional information on heat during
defrost cycle.

TABLE 2: 

Low Voltage Connections

Terminal Signal

Comment

R

24 VAC power (fused)

G

Continuous Fan operation

Y/Y2

Second or full stage 
compressor operation

Y1

First stage compressor 
operation

Not used with outdoor units 
having one stage compressors.

W2

Second stage heat operation

W1

First stage heat operation

O

Reversing valve operation

24 VAC will be present at this
terminal when the MODE
jumper is in the AC position.
This is normal.

HUM

Humidity switch input

24 VAC will be present at this
terminal when the HUM STAT
jumper is in the NO position.
This is normal.

X/L

Connection point for 
heat pump fault indicator

This terminal is a connection
point only and does not affect
air handler control operation.

COM

24 VAC common

NOTICE

NOTICE

The following steps must be taken at the time of installation to
insure proper system operation.

Summary of Contents for 18B

Page 1: ...ion in any upflow downflow or horizontal application These versatile models may be used for cooling or heat pump operation with or without electric heat A BRAND LABEL available from Distribution may be applied to the center of the blower access panel The unit can be positioned for bottom return air in the upflow position top return air in the downflow position and right or left return in the hor i...

Page 2: ...uest for inspection by the carrier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer brackets which need to be removed Also check to be sure all accessories such as heater kits suspension kits and coils are available Installation of these accessories or field conversion of the...

Page 3: ...ssary based on air handler orienta tion 11 Re position and replace access panels In severe high humidity high temperature indoor unit environments an accessory insulation blanket is available to supplement the stan dard cabinet insulation Insulate with UPG Kit 1VJ0117 for B cabi nets 1VJ0121 for C cabinets or 1VJ0124 on 57 height or 1VJ0224 on 52 height D cabinets or seal completely with adequate ...

Page 4: ...erant Connections Drain Connections for Upflow and Downflow Applications 7 11 32 B A K C 1 1 2 Top Outlet Dimensions Filter Access 18 9 32 TABLE 1 Dimensions Models Dimensions Wiring Knockouts1 Refrigerant Connections Line Size A B C D E F J K Height Width Depth Power Control Liquid Vapor 18B 46 14 1 2 21 1 2 12 3 8 13 29 32 14 19 32 7 8 1 2 1 3 8 1 1 23 32 1 1 4 7 8 1 2 3 8 3 4 24B 46 17 1 2 12 3...

Page 5: ...nce inside the plenum box This turbulence can change the air flow patterns across the heat kit limit switch If the factory sug gested transition can not be fabricated it is recommended a block off plate approximately 8 in height and running the full width of the ple num be attached to the supply opening Please refer to Figure 7 as a visual aid The use of this block off plate will keep better air c...

Page 6: ...R HORIZONTAL APPLICATIONS 2 1 1 2 MIN 1 1 2 x 1 1 2 Angle Recommended length 26 minimum with 2 clearance on both sides of Air Handler MIN 3 8 THREADED ROD VAPOR LINE THERMAL EXPANSION VALVE BULB Required insulation not shown for clarity THERMAL EXPANSION VALVE DISTRIBUTOR BODY LIQUID LINE TXV EQUALIZER LINE NOTICE FIGURE 10 Proper Bulb Location COIL UNDER PRESSURE Relieve pressure by depressing sc...

Page 7: ...e the drains are not subject to any pressure it is not necessary to use Schedule 40 pipe for drain lines DO NOT use teflon tape pipe dope or other sealants The use of a sealant may cause damage and premature failure of the drain pan SECTION IV ELECTRIC HEATER INSTALLATION If the air handler requires electric heat install the electric heat kit according to the installation instructions included wit...

Page 8: ... will not energize the heat relay outputs or sense the limit switch input If the jumper is not present the control will operate as if the jumper is in the HEAT position If the jumper is not present and a heat kit is not pres ent the control will sense an open limit condition and the blower will run continuously Hum Stat Jumper The HUM STAT jumper configures the control to monitor the humidity swit...

Page 9: ...at signal a call for first stage heat will energize two heating elements HT1 and HT2 With either configuration the control will energize three heating ele ments HT1 HT2 and HT3 when it receives a first and second stage heat input from the thermostat Limit Switch and Lockout Operation Limit Switch Operation If the HEAT ENABLE jumper is in the HEAT position and the limit switch opens fault code 1 th...

Page 10: ...ction to the air handler If wire other than uncoated non plated 75 C ambient copper wire is used consult applicable tables of the National Electric Code ANSI NFPA 70 The chosen conductor and connections all must meet or exceed the amperage rating of the overcurrent protector circuit breaker or fuse in the circuit Additionally existing aluminum wire within the structure must be sized correctly for ...

Page 11: ... x 20 x 1 Permanent Type Kit 1PF0601BK 1PF0601BK 1PF0601BK 1PF0602BK Shipping Operating Weight lbs H Models 131 125 135 129 142 136 165 159 Models 42C 48D 60D Blower Diameter x Width 10 x 10 10 x 10 11 x 10 Motor HP 3 4 HP 3 4 HP 1 HP Nominal RPM 1075 1075 1050 Voltage 230 Amps Full Load 230 3 8 3 8 7 6 Filter1 Type DISPOSABLE OR PERMANENT Size 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 Permanent Type Ki...

Page 12: ...4 4HK16501806 0 5 Hi 13 2 17 6 45 1 60 1 3 3 4 4 6 6 8 8 13 2 17 6 42C 4HK 6500506 0 5 Lo 3 6 4 8 12 3 16 4 3 6 4 8 3 6 4 8 3 6 4 8 4HK 6500806 0 5 Med 5 6 7 5 19 2 25 6 2 8 3 75 2 8 7 5 5 6 7 5 4HK 6501006 0 5 Med 7 2 9 6 24 6 32 8 3 6 4 8 7 2 9 6 7 2 9 6 4HK16501306 0 5 Med 9 8 13 33 3 44 4 3 3 4 3 6 5 8 7 9 8 13 0 4HK16501506 0 5 Med 10 8 14 4 36 9 49 1 3 6 4 8 7 2 9 6 10 8 14 4 4HK16501806 0 5...

Page 13: ...45 8 8 4HK 6501006 40 0 47 5 54 5 50 60 8 6 4HK16501306 54 2 63 1 72 2 70 80 4 2 4HK16501506 60 0 69 1 79 5 70 90 4 3 4HK16501806 73 3 83 6 96 1 90 100 3 3 42C 4HK 6500506 20 0 25 9 29 8 30 30 8 8 4HK 6500806 31 3 38 1 43 9 40 45 8 8 4HK 6501006 40 0 47 6 54 8 50 60 6 6 4HK16501306 54 2 63 3 72 5 70 80 4 2 4HK16501506 60 0 69 3 79 8 70 90 4 3 4HK16501806 73 3 83 7 96 4 90 100 3 3 4HK16502006 80 0 ...

Page 14: ...13 Electrical Data 208 230 3 60 Models Heat Kit Three Phase Max Static Min Speed Tap Total Heat1 KW Staging KW MBH W1 Only W2 Only W1 W2 208V 230V 208V 230V 208V 230V 208V 230V 208V 230V 24B 4HK06501025 0 5 Hi 7 2 9 6 24 6 32 8 7 2 9 6 7 2 9 6 7 2 9 6 30B 4HK06501025 0 5 Hi 7 2 9 6 24 6 32 8 7 2 9 6 7 2 9 6 7 2 9 6 4HK065N1525 0 5 Hi 10 8 14 4 36 9 49 1 10 8 14 4 10 8 14 4 10 8 14 4 36C 4HK0650102...

Page 15: ... 485 387 323 221 23 8 22 9 21 7 19 6 17 3 15 6 13 7 11 0 9 1 6 3 Low 654 614 548 483 420 349 302 218 179 130 18 5 17 4 15 5 13 7 11 9 9 9 8 6 6 2 5 1 3 7 30B High 1244 1184 1138 1079 1004 903 841 674 580 457 35 2 33 5 32 2 30 6 28 4 25 6 23 8 19 1 16 4 12 9 Med 956 913 868 815 748 663 574 487 384 N A 27 1 25 9 24 6 23 1 21 2 18 8 16 3 13 8 10 9 N A Low 941 904 862 806 731 643 566 480 361 226 26 6 ...

Page 16: ... 1681 1607 1538 1456 1360 1322 1260 966 770 49 8 47 6 45 5 43 6 41 2 38 5 37 4 35 7 27 4 21 8 Med 1320 1284 1255 1207 1146 1075 988 846 729 572 37 4 36 4 35 5 34 2 32 5 30 4 28 0 24 0 20 6 16 2 Low 1146 1119 1090 1038 992 972 841 725 617 496 32 5 31 7 30 9 29 4 28 1 27 5 23 8 20 5 17 5 14 0 42C High 1883 1764 1657 1543 1435 1327 1210 912 714 527 53 3 50 0 46 9 43 7 40 6 37 6 34 3 25 5 20 2 14 9 Me...

Page 17: ... CLEANING If the coil needs to be cleaned or replaced it should be washed with Calgon CalClean mix one part CalClean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted sur faces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the coolin...

Page 18: ...278410 UIM K 1010 18 Johnson Controls Unitary Products SECTION XI WIRING DIAGRAM FIGURE 16 Wiring Diagram AHP18 48 ...

Page 19: ...278410 UIM K 1010 Johnson Controls Unitary Products 19 FIGURE 17 Wiring Diagram AHP60 ...

Page 20: ... change without notice Published in U S A 278410 UIM K 1010 Copyright 2010 by Johnson Controls Inc All rights reserved Supersedes 278410 UIM J 0810 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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