background image

1

Air Filter

2

Air circulating fan

3

Heat exchanger access cover

4

Data plate

5

Electrical Panel Assembly

6

Multifunctional control

7

Fan delay control/limit switch

8

Viewing port

9

Pilot Burner

10

Burner Assembly

11

Gas supply pipe

12

Piezo igniter unit

Fig. 1

1.1

HI-SPEC J25RS is a fanned-circulation, downflow, ducted warm air heater for SE-duct and balanced flue applications,
which may be supplied with SYSTEM E-T or Basic control.

1.2

The Air heater output is 6.44kW (23.21MJ/h, 22,000Btu/h) or 7.3kW (26.4MJ/h, 25,000Btu/h) .
“Summer air circulation” of unheated air is available by manual selection (see User’s Instructions). HIJAN 6 output is
3.81kW (13.7MJ/h, 13,000Btu/h), whilst SUPERJAN 6 output is 6.0kW (21.6MJ/h, 20,470Btu/h).

THIS APPLIANCE CONFORMS TO BS EN 55014

1.

BRIEF DESCRIPTION

This appliance has been tested and certified by B G Technology for use with natural gas G20.

Note: For Balanced flue installations see BF25 Kit Instructions.

For Transfer Box installations see TBS25 Kit Instructions.
For Right Angle Transfer Box installations see TBR25 Kit Instructions.
For SUGG F60 replacement installations see TB25/F60 Kit Instructions.
For JGD25 replacement installations see TB25/JGD25 Kit Instructions.

HI-SPEC J25RS SERIES WARM AIR HEATERS

SYSTEM E-T and BASIC Control

INSTALLATION, COMMISSIONING & SERVICING INSTRUCTIONS

G.C. No 42 451 08

Publication No. ZZ 810/6

December 2005

These instructions are to be left with the User or adjacent to the Gas Meter

1

24

1

2

3

4

5

6

7

8

9

10

11

12

10.

SHORT LIST OF SPARES

HI-SPEC J25RS

KEY

G.C No

MFR’S No

DESCRIPTION

QTY

1

232 961

BOS 02064

Fan Assembly

1

2

245 508

R253-0145000

Filter Assembly

1

3

378 466

BOS 02031

Time Control

1

4

381 627

1000-0701140

Multifunctional Control

1

5

232 948

BOS 02061

‘O’ Ring Seal

2

6

245 545

1000-0705000

Pilot Burner Assembly

1

7

245 548

1000-1500850

Pilt Burner Gasket

1

8

390 210

BOS 00036

Thermocouple

1

9

245 509

1000-0513820

Fuse T3.15A anti-surge

1

10

245 504

R253-0700000

Burner and Controls Assembly

1

11

242 289

1000-0701350

Burner and Cross Lighter Assembly

1

12

399 849

BOS 02375

Main Injector

1

13

384 505

BOS 01441

Piezo Unit

1

14

393 623

BOS 01449

Igniter Electrode

1

   System E-T Models Only

15

245 511

ET002

Electronic Panel Assembly and Daughter board

1

16

245 514

1000-0515620 Thermista-stat

1

17

245 515

1000-0515455 Fan Delay Control/Limit Switch

1

18

245 542

1000-0515970 Capacitor 15µf

1

      Basic Models only

19

245 518

R253-0505000 Electrical Panel and Clock Assembly

1

20

245 517

1000-0515770 Electrical Chassis assembly

1

21

245 520

1000-0516125 Fan Dely Control/Limit Switch

1

22

245 522

1000-0515200 Fan Speed Transformer

1

23

245 525

1000-0515730 Transformer 24V

1

24

245 413

1000-0511760 Relay Module

1

Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently. If you have a problem in
obtaining a spare part, please contact Johnson and Starley Spares Department at the address below.

JOHNSON & STARLEY LTD.

Telephone:

(01604) 762881

Rhosili Road,

Brackmills,

 Fax:

(01604)  767408

    Northampton NN4 7LZ

Summary of Contents for HI-SPEC J25RS Series

Page 1: ...be left with the User or adjacent to the Gas Meter 1 24 1 2 3 4 5 6 7 8 9 10 11 12 10 SHORT LIST OF SPARES HI SPECJ25RS KEY G CNo MFR SNo DESCRIPTION QTY 1 232961 BOS02064 Fan Assembly 1 2 245508 R25...

Page 2: ...ctrical supplies 2 3 For service access a minimum of 300mm 12 ins is required at the front of the heater Space must also be allowed in a compartment installation to permit the removal of the heater Th...

Page 3: ...screws previously removed 5 1 7 Refit the air circulation fan front cover and air filter 5 1 8 Using suitable material manufacture a plate to cover the original return air opening in the top of the ai...

Page 4: ...screw provided Note The orifice cup must NOT be used in balanced flue applications 4 21 Fig 3 Fitting of orifice cup Fig 7a SYSTEM E T CIRCUIT DIAGRAM FRONT SIDE 1234 1234 1234 1234 1234 1234 1234 12...

Page 5: ...as a room thermostat c BASIC CONTROL MODELS A 24V room thermostat not supplied that complies with BS800 BS3955 and BS4201 is essential to ensure close control of comfort conditions An anticipator is l...

Page 6: ...n anti clockwise to the SPARK symbol Press and hold the OPERATING CONTROL and whilst observing the Pilot Burner repeatedly press the Piezo igniter button until the Pilot burner ignites 6 3 5 After 20...

Page 7: ...lly resets and both the Pilot and Main Burners are extinguished 6 5 2 On the Multifunctional control remove the pressure test gauge and refit the Outlet Pressure test point cover 6 6 TEMPERATURE RISE...

Page 8: ...witch OFF the electrical supply to the air heater 6 8 8 Reconnect the air circulation fan at the terminal block 6 8 9 Hinge up the fan chamber door taking care to avoid causing damage to wiring and se...

Page 9: ...system by opening and closing warm air outlets 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows o...

Page 10: ...nstructions applicable to the appliance 8 2 BURNER AND CONTROL ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance door 8 2 3 Disconnect igni...

Page 11: ...from the capacitor b 230V mains L N and E from connection block terminals 1 and 2 and Earth stud respectively c Thermista stat connections from connection block terminals 7 and 8 d Limit switch from c...

Page 12: ...n earth stud 8 13 4 Release the 2 x 4mm screws securing the Limit switch mounting plate and withdraw the control from the appliance by drawing the conductors through the grommet in the fan chamber flo...

Page 13: ...n earth stud 8 13 4 Release the 2 x 4mm screws securing the Limit switch mounting plate and withdraw the control from the appliance by drawing the conductors through the grommet in the fan chamber flo...

Page 14: ...from the capacitor b 230V mains L N and E from connection block terminals 1 and 2 and Earth stud respectively c Thermista stat connections from connection block terminals 7 and 8 d Limit switch from c...

Page 15: ...nstructions applicable to the appliance 8 2 BURNER AND CONTROL ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance door 8 2 3 Disconnect igni...

Page 16: ...system by opening and closing warm air outlets 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows o...

Page 17: ...witch OFF the electrical supply to the air heater 6 8 8 Reconnect the air circulation fan at the terminal block 6 8 9 Hinge up the fan chamber door taking care to avoid causing damage to wiring and se...

Page 18: ...lly resets and both the Pilot and Main Burners are extinguished 6 5 2 On the Multifunctional control remove the pressure test gauge and refit the Outlet Pressure test point cover 6 6 TEMPERATURE RISE...

Page 19: ...n anti clockwise to the SPARK symbol Press and hold the OPERATING CONTROL and whilst observing the Pilot Burner repeatedly press the Piezo igniter button until the Pilot burner ignites 6 3 5 After 20...

Page 20: ...as a room thermostat c BASIC CONTROL MODELS A 24V room thermostat not supplied that complies with BS800 BS3955 and BS4201 is essential to ensure close control of comfort conditions An anticipator is l...

Page 21: ...screw provided Note The orifice cup must NOT be used in balanced flue applications 4 21 Fig 3 Fitting of orifice cup Fig 7a SYSTEM E T CIRCUIT DIAGRAM FRONT SIDE 1234 1234 1234 1234 1234 1234 1234 12...

Page 22: ...screws previously removed 5 1 7 Refit the air circulation fan front cover and air filter 5 1 8 Using suitable material manufacture a plate to cover the original return air opening in the top of the ai...

Page 23: ...ctrical supplies 2 3 For service access a minimum of 300mm 12 ins is required at the front of the heater Space must also be allowed in a compartment installation to permit the removal of the heater Th...

Page 24: ...be left with the User or adjacent to the Gas Meter 1 24 1 2 3 4 5 6 7 8 9 10 11 12 10 SHORT LIST OF SPARES HI SPECJ25RS KEY G CNo MFR SNo DESCRIPTION QTY 1 232961 BOS02064 Fan Assembly 1 2 245508 R25...

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