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5.4

METHOD OF FIXING

5.4.1

Due to base plan variations between the replacement and the original heaters, at some stage it may be necessary to
blank off part or parts of the base duct aperture. This can be done at the discretion of the installer, but it is
important that a suitable non-combustible material is used and that the perimeter of the remaining aperture is
bounded by suitable sealing tape to ensure a good seal between the heater and the base duct. Blanking plates
MUST be mechanically secure to the base duct, and the use of TAPE ALONE IS NOT ACCEPTABLE.

5.4.2

The air heater must be mechanically secured to the base duct on at least 2 sides.

5.4.3

Position the rope ring seals on the heater spigots as shown in Fig. 2, and place the heater onto the base duct to
engage the spigots into the SE-duct holes.

5.4.4

Hook the tie rods to the eye-bolt wall fixings, and secure using the brackets provided, hooked into the slots in the
front edge of the side of the air heater.

5.4.5

Fit the nuts and washers provided, then carefully tighten the tie rods so that the air heater is effectively sealed
against the SE-duct.

Note:

If the air heater is installed in a compartment, the warning label must be applied in a prominent position.

5.5

ELECTRICAL

5.5.1

Mains.

a.

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

o

C), 3-core Brown-Blue-

Green/Yellow, 6A, 0.75mm

2

), connected to a terminal block and exiting through the heater at the top left

hand front. The cable is suitable for a 230V 50Hz supply and shall be connected to the fixed wiring
using a double pole switched, fused spur, incorporating a protective earth link. The fuse fitted shall be
rated 5A to BS1362. Connections shall be in accordance with the current edition of I.E.E Regulations BS
7671.

b.

SYSTEM E-T MODELS

: An electronic controller (Thermista-stat) is supplied which acts as a room

thermostat.

c.

BASIC CONTROL MODELS

: A 24V room thermostat (not supplied), that complies with BS800,

BS3955 and BS4201 is essential to ensure close control of comfort conditions. An anticipator is located
within the thermostat and is graded in amps. The anticipator should be checked and adjusted to 0.2A.

d.

To gain access to the control panel to make the Thermista-stat/Room Thermostat connections, remove the
air filter and the front cover from the air heater.

5.5.2

Thermista-stat/Room Thermostat and its location.

a.

The Thermista-stat/Room Thermostat should be located where there is free air circulation approx. 1.5m
(5ft) from the floor.

b.

Avoid the following locations:-

i.

In a room where temperature is greatly affected by the sun or any other heat source, e.g. radiant
fire, wall light fittings or TV set.

ii.

Near an outside door or windows, or on an outside wall.

iii.

Where affected by warm air ducts, diffusers, waste pipes or the heater itself.

iv.

Where subject to vibration.

c.

Connect Thermista-stat/Room thermostat wires to control panel terminals ‘7’ and ‘8’ (see Fig. 6a/b
or  7a/b).

5.3

GAS 

(See BS5864 and BS6891)

5.3.1

An independent gas supply pipe from the meter is to be preferred wherever possible. When this is not possible,
the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by
this same pipe. This supply should be suitably sized to conform to British Standards requirements of no more than
1.0 mbar (0.4in wg) pressure drop (See table of discharge in BS6891).

5.3.2

The 1/2in union gas cock (supplied) must be fitted to the gas inlet of the heater for easy isolation during
servicing. The gas pipe should be so fitted and installed as to be durable, substantial and gas tight. To assist in
determining where a gas connection may not be tight, a leak detection fluid should be applied around the
connection. Under no circumstances should a flame be used to locate a gas leak.  Gas entry to the air heater is
through either side to a Rc1/2 (1/2in BSP. external [taper] thread).

Fig. 6b, BASIC CONTROL FUNCTIONAL DIAGRAM

Summary of Contents for HI-SPEC J25RS Series

Page 1: ...be left with the User or adjacent to the Gas Meter 1 24 1 2 3 4 5 6 7 8 9 10 11 12 10 SHORT LIST OF SPARES HI SPECJ25RS KEY G CNo MFR SNo DESCRIPTION QTY 1 232961 BOS02064 Fan Assembly 1 2 245508 R25...

Page 2: ...ctrical supplies 2 3 For service access a minimum of 300mm 12 ins is required at the front of the heater Space must also be allowed in a compartment installation to permit the removal of the heater Th...

Page 3: ...screws previously removed 5 1 7 Refit the air circulation fan front cover and air filter 5 1 8 Using suitable material manufacture a plate to cover the original return air opening in the top of the ai...

Page 4: ...screw provided Note The orifice cup must NOT be used in balanced flue applications 4 21 Fig 3 Fitting of orifice cup Fig 7a SYSTEM E T CIRCUIT DIAGRAM FRONT SIDE 1234 1234 1234 1234 1234 1234 1234 12...

Page 5: ...as a room thermostat c BASIC CONTROL MODELS A 24V room thermostat not supplied that complies with BS800 BS3955 and BS4201 is essential to ensure close control of comfort conditions An anticipator is l...

Page 6: ...n anti clockwise to the SPARK symbol Press and hold the OPERATING CONTROL and whilst observing the Pilot Burner repeatedly press the Piezo igniter button until the Pilot burner ignites 6 3 5 After 20...

Page 7: ...lly resets and both the Pilot and Main Burners are extinguished 6 5 2 On the Multifunctional control remove the pressure test gauge and refit the Outlet Pressure test point cover 6 6 TEMPERATURE RISE...

Page 8: ...witch OFF the electrical supply to the air heater 6 8 8 Reconnect the air circulation fan at the terminal block 6 8 9 Hinge up the fan chamber door taking care to avoid causing damage to wiring and se...

Page 9: ...system by opening and closing warm air outlets 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows o...

Page 10: ...nstructions applicable to the appliance 8 2 BURNER AND CONTROL ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance door 8 2 3 Disconnect igni...

Page 11: ...from the capacitor b 230V mains L N and E from connection block terminals 1 and 2 and Earth stud respectively c Thermista stat connections from connection block terminals 7 and 8 d Limit switch from c...

Page 12: ...n earth stud 8 13 4 Release the 2 x 4mm screws securing the Limit switch mounting plate and withdraw the control from the appliance by drawing the conductors through the grommet in the fan chamber flo...

Page 13: ...n earth stud 8 13 4 Release the 2 x 4mm screws securing the Limit switch mounting plate and withdraw the control from the appliance by drawing the conductors through the grommet in the fan chamber flo...

Page 14: ...from the capacitor b 230V mains L N and E from connection block terminals 1 and 2 and Earth stud respectively c Thermista stat connections from connection block terminals 7 and 8 d Limit switch from c...

Page 15: ...nstructions applicable to the appliance 8 2 BURNER AND CONTROL ASSEMBLY REMOVAL 8 2 1 Ensure that the Gas and Electrical supplies are switched OFF 8 2 2 Remove the appliance door 8 2 3 Disconnect igni...

Page 16: ...system by opening and closing warm air outlets 7 2 6 How to obtain summer air circulation 7 2 7 That the air grilles on the heater or heater compartment grilles and ventilators in the walls windows o...

Page 17: ...witch OFF the electrical supply to the air heater 6 8 8 Reconnect the air circulation fan at the terminal block 6 8 9 Hinge up the fan chamber door taking care to avoid causing damage to wiring and se...

Page 18: ...lly resets and both the Pilot and Main Burners are extinguished 6 5 2 On the Multifunctional control remove the pressure test gauge and refit the Outlet Pressure test point cover 6 6 TEMPERATURE RISE...

Page 19: ...n anti clockwise to the SPARK symbol Press and hold the OPERATING CONTROL and whilst observing the Pilot Burner repeatedly press the Piezo igniter button until the Pilot burner ignites 6 3 5 After 20...

Page 20: ...as a room thermostat c BASIC CONTROL MODELS A 24V room thermostat not supplied that complies with BS800 BS3955 and BS4201 is essential to ensure close control of comfort conditions An anticipator is l...

Page 21: ...screw provided Note The orifice cup must NOT be used in balanced flue applications 4 21 Fig 3 Fitting of orifice cup Fig 7a SYSTEM E T CIRCUIT DIAGRAM FRONT SIDE 1234 1234 1234 1234 1234 1234 1234 12...

Page 22: ...screws previously removed 5 1 7 Refit the air circulation fan front cover and air filter 5 1 8 Using suitable material manufacture a plate to cover the original return air opening in the top of the ai...

Page 23: ...ctrical supplies 2 3 For service access a minimum of 300mm 12 ins is required at the front of the heater Space must also be allowed in a compartment installation to permit the removal of the heater Th...

Page 24: ...be left with the User or adjacent to the Gas Meter 1 24 1 2 3 4 5 6 7 8 9 10 11 12 10 SHORT LIST OF SPARES HI SPECJ25RS KEY G CNo MFR SNo DESCRIPTION QTY 1 232961 BOS02064 Fan Assembly 1 2 245508 R25...

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