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7

18

5.4

ELECTRICAL

WARNING: THIS APPLIANCE MUST BE EARTHED!

5.4.1

Mains.

a.

The heater is supplied with mains cable (PVC sheathed, heat resisting to 85

o

C), 3 core: Brown; Blue; Green/

Yellow, 6A, 0.75mm

2

), connected to a terminal block and exiting through the heater at the right hand top. The

cable is suitable for a 230V 50Hz supply and requires connection to the fixed wiring using a double pole
switched, fused spur with a contact separation of at least 3mm in ALL poles. The fuse fitted must be rated 5A
to BS 1362. Connections must also be in accordance with the current edition of I.E.E Regulations BS 7671.

NOTE:

If, for any reason, the heater is re-wired, then 3 core cable that meets the above specification MUST be used. Under
NO circumstances, should 5 core cable be used for the combined purpose of supplying power to the heater and
connecting the thermista-stat!

b.

Fan delay and overheat (limit controls) are not adjustable and are factory set so that the limit switch opens at
93

O

C and closes at 76

O

C.

c.

An electronic controller (thermista-stat) is supplied which acts like a room thermostat.

5.4.2

Thermista-stat and its location.

a.

The thermista-stat should be located where there is free air circulation and positioned approx. 1.5m (5ft) from
the floor.

b.

Avoid the following locations:

i.

In a room where temperature is greatly affected by the sun or any other heat source, e.g. radiant fire,
wall light fittings or TV set.

ii.

Near an outside door or windows, or on an outside wall.

iii.

Where it will be affected by warm air ducts, diffusers, waste pipes or the heater itself.

iv.

Where it will be subjected to vibration.

c.

Connect the thermista-stat wires to terminals ‘8’ and ‘9’ on the terminal block (see Figs. 13 & 14).

5.5

GAS (SEE BS 5864 AND BS 6891)

5.5.1

The local gas supply conditions MUST be adequate for the specified burner pressures as stated in the technical
specification (para. 1.3)

5.5.2

An independent gas supply pipe from the meter is to be preferred wherever possible. Where this is not possible, the
pipe must be capable of taking the complete input of the heater and all other gas appliances being served by the
same pipe. This supply should be suitably sized to conform to British Standards requirements of no more than 1.0
mbar (0.4in wg) pressure drop (See table of discharge in BS 6891).

5.5.3

The 1/2in union gas cock (supplied) MUST be fitted to the gas inlet of the heater for easy isolation during servicing.
The gas pipe should be fitted and installed so as to be durable, substantial and gas tight. To assist in determining
where a gas connection may not be tight, a leak detection fluid should be applied around the connection. Under no
circumstances should a flame be used to locate a gas leak. Gas entry to the air heater is through either side or the
base, to a Rp1/2 (1/2in BSP. internal [parallel] thread). NB Sealing grommets are supplied for sealing around the gas
feed pipe.

6.

AIR HEATER COMMISSIONING

6.1

PREPARATION:

After installation of the appliance, you MUST do the following:

6.1.1

Test for gas leakage using proprietary detection fluid and seal any leaks found.

6.1.2

Carry out preliminary electrical system checks.

6.1.3

Ensure that:

a.

filter, fan and fan compartments are free from obstructions.

b.

all registers or grilles are open and conform to design specifications.

c.

return, relief and ventilation air installations are adequate.

Fig.14

ECONOMAIRE 90 Logic Diagram

1

r

b

b

g/y

br

br

r

r

r

r

br

N

L

br

b

bk

w

gy

pk

w

b

bk

br
b

b

r

r

bk
w

bk

or

or

r

bk

bk

bk

bk
bk

br

gy
pk

g/y

2
3
4
5
6
7
8
9

10
11
12
13
14

15
16
17
18
19
20
21
22
23
24
25

CONTROL

MODULE

AIR
CIRCULATION
FAN

CLEANFLOW
FILTER
(OPTIONAL)

COMBUSTION
AIR FAN

AIR PROVING
SWITCH

FAN POWER
CAPACITOR

RESISTOR

TERMINAL
BLOCK

CLOCK

AIR
HEATER
SWITCH

THERMISTA-STAT

AIR HEATER
GAS CONTROL

COVER

LIMIT SWITCH
FDC ASSEMBLY

AIR HEATER
IGNITION
ELECTRODE

WIRE COLOUR

CODE
black ------bk
blue -------b
brown -----br
grey -------gy
violet ------v
white ------w
red ---------r
pink --------pk
yellow------y

WIRE COLOUR

CODE
black ------bk
blue -------b
brown -----br
grey -------gy
violet ------v
white ------w
red ---------r
pink --------pk
yellow------y

b

br

w

gy

Summary of Contents for ECONOMAIRE 90

Page 1: ...7a 1000 0705350 Cross light injector Bray Cat 10 110 1 8 E39538 BOS02397 1 Ignition burner assembly 1 9 1000 0522250 Air pressure switch 1 10 E69632 1000 0520830 Clock mechanism 1 11 1000 0708860 Igni...

Page 2: ...partment should be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material and the compartment must be of a...

Page 3: ...low for ease of removal for access to the flue 4 1 5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured and sealed with ducting tape 4 2 WARM DE...

Page 4: ...1 11 Where the total flue length exceeds these lengths the flue orifice MUST be removed 5 1 12 The heater is supplied with either a horizontal or vertical flue dependant upon your specification when...

Page 5: ...minal positions 5 3 7 Reference should be made to Table 2 for the required terminal components Fig 16 ECONOMAIRE90 PrincipalDimensions SIDE VIEW PLAN VIEW FRONT VIEW BASE VIEW KNOCKOUT FOR GAS ENTRY B...

Page 6: ...NTS COLOUR 1000 0016520 1 X 90 Standard Flue Elbow White 1000 0016530 1 X 45 Flue Elbows White 1000 0016550 1 X 500mm Extension White 1000 0016540 1 X 1000mm Extension White 1000 0016560 1 X Vertical...

Page 7: ...pipe from the meter is to be preferred wherever possible Where this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by th...

Page 8: ...imal point DP in the bottom right hand corner of the LED display will flash continuously 6 3 8 The igniter will spark for a maximum period of 60 seconds during which time the ignition and main burners...

Page 9: ...0 seconds 6 6 10 Depress the RESET button on the Indicator Panel 6 6 11 The heater will go through its ignition procedure and the ignition and main burners SHOULD ignite 6 6 12 Set the AIR HEATER swit...

Page 10: ...3 Burner Pressure Adjuster 4 Ignition Controller A Side view photograph With Ignition Controller in place B Rear view drawing With Ignition Controller removed 1 2 3 4 1 3 2 1 4 3 2 500 0 23 mbar 0 625...

Page 11: ...as a complete unit together with the multifunction control PROCEDURE 8 2 1 Ensure that the gas and electrical supplies are switched OFF 8 2 2 Remove the front door from the heater 8 2 3 Remove the fix...

Page 12: ...the electrical supply is isolated 8 7 2 Remove the appliance front door and release the 3 x securing screws on the electrical door assembly 8 7 3 Open the door assembly outwards on its hinges see fig...

Page 13: ...the electrical supply is isolated 8 7 2 Remove the appliance front door and release the 3 x securing screws on the electrical door assembly 8 7 3 Open the door assembly outwards on its hinges see fig...

Page 14: ...as a complete unit together with the multifunction control PROCEDURE 8 2 1 Ensure that the gas and electrical supplies are switched OFF 8 2 2 Remove the front door from the heater 8 2 3 Remove the fix...

Page 15: ...3 Burner Pressure Adjuster 4 Ignition Controller A Side view photograph With Ignition Controller in place B Rear view drawing With Ignition Controller removed 1 2 3 4 1 3 2 1 4 3 2 500 0 23 mbar 0 625...

Page 16: ...0 seconds 6 6 10 Depress the RESET button on the Indicator Panel 6 6 11 The heater will go through its ignition procedure and the ignition and main burners SHOULD ignite 6 6 12 Set the AIR HEATER swit...

Page 17: ...imal point DP in the bottom right hand corner of the LED display will flash continuously 6 3 8 The igniter will spark for a maximum period of 60 seconds during which time the ignition and main burners...

Page 18: ...pipe from the meter is to be preferred wherever possible Where this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by th...

Page 19: ...NTS COLOUR 1000 0016520 1 X 90 Standard Flue Elbow White 1000 0016530 1 X 45 Flue Elbows White 1000 0016550 1 X 500mm Extension White 1000 0016540 1 X 1000mm Extension White 1000 0016560 1 X Vertical...

Page 20: ...minal positions 5 3 7 Reference should be made to Table 2 for the required terminal components Fig 16 ECONOMAIRE90 PrincipalDimensions SIDE VIEW PLAN VIEW FRONT VIEW BASE VIEW KNOCKOUT FOR GAS ENTRY B...

Page 21: ...1 11 Where the total flue length exceeds these lengths the flue orifice MUST be removed 5 1 12 The heater is supplied with either a horizontal or vertical flue dependant upon your specification when...

Page 22: ...low for ease of removal for access to the flue 4 1 5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured and sealed with ducting tape 4 2 WARM DE...

Page 23: ...partment should be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material and the compartment must be of a...

Page 24: ...7a 1000 0705350 Cross light injector Bray Cat 10 110 1 8 E39538 BOS02397 1 Ignition burner assembly 1 9 1000 0522250 Air pressure switch 1 10 E69632 1000 0520830 Clock mechanism 1 11 1000 0708860 Igni...

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