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Publication No. ZZ 1110/6

February 2008

1

24

ECONOMAIRE 90 HAS BEEN TESTED AND CERTIFIED BY ADVANTICA FOR USE WITH NATURAL GAS G20.

ECONOMAIRE 90

WARM AIR HEATER

INSTALLATION, COMMISSIONING & SERVICING INSTRUCTIONS

G.C. 42-416-19

These instructions are to be left with the User or adjacent to the Gas Meter

1.

BRIEF DESCRIPTION

1.1

ECONOMAIRE 90 is a fan assisted downflow ducted warm air heater, which is fan flued and room sealed. The heater is
supplied with digital temperature control for maximum comfort!

1.2

The air heater output can be adjusted between 20.5kW (73.8MJ/h, 70,000 Btu/h) and 26.4kW (94.9MJ/h, 90,000 Btu/h)
“summer air circulation” of unheated air is available by manual selection (see the user’s instructions).

Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently. If
you have a problem in obtaining a spare part, please contact our Spares Department at the
address below.

JOHNSON & STARLEY LTD.

Telephone:

(01604) 762881

Rhosili Road,

Brackmills,

 Fax:

(01604)  767408

    Northampton NN4 7LZ

10.

 LIST OF SPARES (SEE FIG.17)

ECONOMAIRE 90

Item

G.C. No

Part No

Description

Qty

1

1000-0522180

Wiring harness

1

2

E80119

1000-0521860

Wiring harness (air heater)

1

3

N900-0101000

Heat exchanger (cabinet sub assembly)

1

4

1000-0521820

FDC & limit switch

1

5

E80123

N650-0182000

Filter assembly

1

6

N900-0702000

Complete burner assembly

1

7

398360

BOS 01204/4

Main burner injector (Bray Cat 23/700)

3

7a

1000-0705350

Cross-light injector (Bray Cat 10/110)

1

8

E39538

BOS 02397/1

Ignition burner assembly

1

9

1000-0522250

Air pressure switch

1

10

E69632

1000-0520830

Clock  mechanism

1

11

1000-0708860

Ignition burner feed pipe

1

12

E69638

N320-0505000

Electric flame control device (S.I.T.)

1

13

E08159

1000-0708990

Igniter lead

1

14

E69640

1000-0708190

Multifunction control

1

15

245 514

1000-0515620

Thermista-stat

1

16

E84230

N650-0504005

Combustion air fan (SIFAN)

1

17

N900-0500000

Complete electrical panel

1

18

E80146

1000-0520850

Control module

1

18a

E69648

1000-0520880

Reset panel (daughter board)

1

19

245 509

1000-0513820

Fuse T3.15A (anti surge)

1

20

245 542

1000-0515970

Capacitor 15µf

1

21

N900-0160000

Cabinet door assembly

1

22

J903-0525000

Air circulation fan

1

23

381712

1000-0701260

Ignition burner injector (No 27)

1

24

E69653

1000-1507310

Gasket

1

25

E69709

1000-0000390

Air Pressure Tube (0.7m)

1

26

E80151

1000-2501050

Grommet

1

27

1000-0708570

12mm Bulkhead Fitting

1

28

E69656

1000-0505540

Electronics box (cleanflow)

1

29

E05248

AO354x0357

Cleanflow filter medium (pad)

1

30

1000-0708850

Gas feed pipe

1

31

BOS 00570

Union Elbow

1

Fig. 1

Heater with Sealing Panel removed

Fig.2

Sealing Panel

1.

Thermista-stat

2.

Time control

3.

Air circulator fan

4.

Flue gas test point

5.

Gas connection

6.

Union

7.

Gas cock

8.

Ignition burner

9.

Main burner assembly

10.

FDC & limit switch

11

Multifunction control

12.

Combustion air fan

13.

Control module

14.

LED diagonstics indicator

15.

Filter

16.

Flue adapter

17.

4” to 5” flue enlarger

WARNING!

This appliance requires a 5” flue.

1

2

4

5

7

8

9

11

12

3

6

15

13

14

16

17

10

Summary of Contents for ECONOMAIRE 90

Page 1: ...7a 1000 0705350 Cross light injector Bray Cat 10 110 1 8 E39538 BOS02397 1 Ignition burner assembly 1 9 1000 0522250 Air pressure switch 1 10 E69632 1000 0520830 Clock mechanism 1 11 1000 0708860 Igni...

Page 2: ...partment should be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material and the compartment must be of a...

Page 3: ...low for ease of removal for access to the flue 4 1 5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured and sealed with ducting tape 4 2 WARM DE...

Page 4: ...1 11 Where the total flue length exceeds these lengths the flue orifice MUST be removed 5 1 12 The heater is supplied with either a horizontal or vertical flue dependant upon your specification when...

Page 5: ...minal positions 5 3 7 Reference should be made to Table 2 for the required terminal components Fig 16 ECONOMAIRE90 PrincipalDimensions SIDE VIEW PLAN VIEW FRONT VIEW BASE VIEW KNOCKOUT FOR GAS ENTRY B...

Page 6: ...NTS COLOUR 1000 0016520 1 X 90 Standard Flue Elbow White 1000 0016530 1 X 45 Flue Elbows White 1000 0016550 1 X 500mm Extension White 1000 0016540 1 X 1000mm Extension White 1000 0016560 1 X Vertical...

Page 7: ...pipe from the meter is to be preferred wherever possible Where this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by th...

Page 8: ...imal point DP in the bottom right hand corner of the LED display will flash continuously 6 3 8 The igniter will spark for a maximum period of 60 seconds during which time the ignition and main burners...

Page 9: ...0 seconds 6 6 10 Depress the RESET button on the Indicator Panel 6 6 11 The heater will go through its ignition procedure and the ignition and main burners SHOULD ignite 6 6 12 Set the AIR HEATER swit...

Page 10: ...3 Burner Pressure Adjuster 4 Ignition Controller A Side view photograph With Ignition Controller in place B Rear view drawing With Ignition Controller removed 1 2 3 4 1 3 2 1 4 3 2 500 0 23 mbar 0 625...

Page 11: ...as a complete unit together with the multifunction control PROCEDURE 8 2 1 Ensure that the gas and electrical supplies are switched OFF 8 2 2 Remove the front door from the heater 8 2 3 Remove the fix...

Page 12: ...the electrical supply is isolated 8 7 2 Remove the appliance front door and release the 3 x securing screws on the electrical door assembly 8 7 3 Open the door assembly outwards on its hinges see fig...

Page 13: ...the electrical supply is isolated 8 7 2 Remove the appliance front door and release the 3 x securing screws on the electrical door assembly 8 7 3 Open the door assembly outwards on its hinges see fig...

Page 14: ...as a complete unit together with the multifunction control PROCEDURE 8 2 1 Ensure that the gas and electrical supplies are switched OFF 8 2 2 Remove the front door from the heater 8 2 3 Remove the fix...

Page 15: ...3 Burner Pressure Adjuster 4 Ignition Controller A Side view photograph With Ignition Controller in place B Rear view drawing With Ignition Controller removed 1 2 3 4 1 3 2 1 4 3 2 500 0 23 mbar 0 625...

Page 16: ...0 seconds 6 6 10 Depress the RESET button on the Indicator Panel 6 6 11 The heater will go through its ignition procedure and the ignition and main burners SHOULD ignite 6 6 12 Set the AIR HEATER swit...

Page 17: ...imal point DP in the bottom right hand corner of the LED display will flash continuously 6 3 8 The igniter will spark for a maximum period of 60 seconds during which time the ignition and main burners...

Page 18: ...pipe from the meter is to be preferred wherever possible Where this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by th...

Page 19: ...NTS COLOUR 1000 0016520 1 X 90 Standard Flue Elbow White 1000 0016530 1 X 45 Flue Elbows White 1000 0016550 1 X 500mm Extension White 1000 0016540 1 X 1000mm Extension White 1000 0016560 1 X Vertical...

Page 20: ...minal positions 5 3 7 Reference should be made to Table 2 for the required terminal components Fig 16 ECONOMAIRE90 PrincipalDimensions SIDE VIEW PLAN VIEW FRONT VIEW BASE VIEW KNOCKOUT FOR GAS ENTRY B...

Page 21: ...1 11 Where the total flue length exceeds these lengths the flue orifice MUST be removed 5 1 12 The heater is supplied with either a horizontal or vertical flue dependant upon your specification when...

Page 22: ...low for ease of removal for access to the flue 4 1 5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured and sealed with ducting tape 4 2 WARM DE...

Page 23: ...partment should be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material and the compartment must be of a...

Page 24: ...7a 1000 0705350 Cross light injector Bray Cat 10 110 1 8 E39538 BOS02397 1 Ignition burner assembly 1 9 1000 0522250 Air pressure switch 1 10 E69632 1000 0520830 Clock mechanism 1 11 1000 0708860 Igni...

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