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IMPORTANT NOTE:
Before carrying out this procedure ensure seal
has not been dislodged from top of the boiler.
10.13.1 Using the template supplied with the boiler, determine the
position of the flue.
10.13.2 If access is available from outside drill a 105mm diameter
hole. If no access is available refer to section 2.
10.13.3 Mount the wall bracket and the boiler on the wall as detailed
in paragraph 9.1.
10.13.4 Fit the appliance seal to the underside of the turret and
fix the turret to the top of the boiler using the 4 screws
supplied, ensuring that the heat exchanger flue seal is in
place.
10.13.5 Take a measurement from the outside of the wall to the edge
of the turret dimension “X” Figure 14.
10.13.6 Mark this dimension onto the horizontal terminal as shown
in Figure 15.
10.13.7 Cut the flue to the desired length. Make sure the ends are
square and free from burrs and the inner plastic flue pipe is
chamfered.
NOTE:
To ease the assembly of the flue components, apply suitable
silicone lubricant to the male plastic end. (Any other type of
lubricant may corrode the gasket.)
10.13.8 Place flue clamp over turret rim.
10.13.9 From the outside of the building, push the terminal through
the wall and locate the male plastic end of the terminal into
the female end of the turret.
10.13.10 Place clamp equally over the turret and terminal ends and
tighten the 2 screws.
10.13.11 Fit the rubber-finishing ring over the outside of the flue,
pushing it flush to the wall. The rib on the inside of the ring
will locate in-between the locating pips on the end of the
terminal.
10.14
NO OUTSIDE ACCESS
10.14.1 If no access is available from outside the building drill a
125mm diameter hole.
10.14.2 Mount the wall bracket and the boiler on the wall as detailed
para 9.1.
10.14.3. a. For a rear flue measure the wall thickness and add;
40mm for a standard rear flue 90mm for a rear flue if
the standoff bracket is used.
b. For a side flue measure the distance from the outside
wall to the side of the boiler and add; Length shown in
Figure 16. This dimension is known as dimension “X”.
10.14.4 Mark this dimension on to the turret as in Figure 14.
10.14.5 Cut the flue to the desired length. Make sure the ends are
square and free from burrs and the inner plastic flue pipe is
chamfered.
NOTE:
To ease the assembly of the flue components, apply suitable
silicone lubricant to the male plastic end. (Any other type of
lubricant may corrode the gasket.)
10.14.6 Fit the rubber-finishing ring over the outside of the flue.
The rib on the inside of the ring will locate in-between the
locating pips on the end of the terminal.
10.14.7 Push the terminal through the hole in the wall.
10.14.8 Fit the appliance seal to the underside of the turret and
fix the turret to the top of the boiler using the 4 screws
supplied, ensuring that the flue seal and 80/60 reducer is in
place.
10.14.9 Place flue clamp over turret rim.
10.14.10 Pull back the terminal through the wall locating the male
plastic end of the terminal into the female end of the turret.
10.14.11 Place the clamp equally over the turret and terminal and
tighten the 2 screws.
10.13 INSTALLATION OF THE STANDARD FLUE SYSTEMS
X
55mm
55mm
x
FIGURE 15. MEASURING THE FLUE
FIGURE 14b. EXTENDED FLUE THROUGH THE WALL
FIGURE 14. FLUE THROUGH THE WALL
DISTANCE TO
OUTSIDE WALL
TURRET FLUE LENGTH =
Centre of boiler to outside wall + XXXmm
FIGURE 16. MEASURING WALL DISTANCES
INNER PLASTIC FLUE
MIN 3°
HORIZONTAL
TERMINAL
