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Contents

Page

Lateral Tilt Feeder House ............................. 120-B-4
Separator Variable Speed

Driven/Driver Sheaves ............................. 120-B-4

Separator Variable Speed

Driven/Driver Sheaves (S780 and
S790 Machines) ....................................... 120-B-5

Cleaning Fan Variable Upper and

Lower Sheaves ........................................ 120-B-5

Fuel Precleaner Filter ................................... 120-B-5
Two-Speed Separator Drive Oil.................... 120-B-6
Water Separator Primary Fuel Filter ............. 120-B-6
Radiator, Charge Air Cooler, Oil Cooler,

and Condenser......................................... 120-B-7

Mass Flow Sensor ........................................ 120-B-7
Cab Fresh Air Filter ...................................... 120-B-7
ActiveVision™ Clean Grain Elevator

Camera (If Equipped)............................... 120-B-8

Maintenance—First 100 Hours

Service Interval Chart—First 100 Hours....... 120-C-1
Main Engine Gear Case Filter (S760

and S770 ProDrive™ Machines).............. 120-C-1

Main Engine Gear Case Lube Filter

(ProDrive™ Machines)............................. 120-C-1

Maintenance—Every 100 Hours

Service Interval Chart—Every 100 Hours..... 120-D-1
Tire Pressure and Bolt Torque ...................... 120-D-1

Maintenance—Every 200 Hours

Service Interval Chart—Every 200 Hours..... 120-E-1
Recirculating Filter........................................ 120-E-1
Primary Countershaft (Multi-Speed

Feeder House on S770, S780, and
S790 Machines) ....................................... 120-E-2

Separator Variable Speed

Driven/Driver Sheaves (S760 and
S770 Machines) ....................................... 120-E-2

Maintenance—Every 250 Hours

Service Interval Chart—Every 250 Hours..... 120-F-1
Engine Oil and Filter (Tier 2/Stage II

and Tier 3/Stage IIIA) ............................... 120-F-2

Engine Oil and Filter (Final Tier 4/Stage IV).. 120-F-3
Fuel Tank Breather ....................................... 120-F-3
Diesel Exhaust Fluid (DEF) Tank

Breather (Final Tier 4/Stage IV) ............... 120-F-4

Maintenance—Every 400 Hours

Service Interval Chart—Every 400 Hours.....120-G-1
Fuel Precleaner Filter ...................................120-G-1
Water Separator ...........................................120-G-2
Primary and Secondary Fuel Filter ...............120-G-3
Variable Speed Driver/Driven Sheaves

(Final Tier 4/Stage IV) (S760 and
S770 Machines) .......................................120-G-4

Page

Unloading Auger Upper Gear Case..............120-G-4
Header/Reel Drive Pump Sheave Bearing ...120-G-5
Primary Countershaft Universal Joint

Spline (Non-Multi-Speed Feeder
House)......................................................120-G-5

Vertical Unloading Auger Upper Gear

Case (S780 and S790 Machines) ............120-G-5

Chopper/Unloading Driveshaft Bearing ........120-G-6
Variable Speed Driver Sheave .....................120-G-6
Feed Accelerator Bearings ...........................120-G-6
Service Interval Chart—Every 400

Hours (Continued)....................................120-G-7

Tailings Auger Drive Slip Clutch (S760

and S770 Machines) ................................120-G-7

Conveyor Auger Drive Slip Clutch ................120-G-8
Right-Hand Side Lube Bank .........................120-G-8
Overshot Beater Bearings (Optional)

(S770, S780, and S790 Machines) ..........120-G-8

Discharge Beater Bearings...........................120-G-9
Cleaning Fan Shaft Bearings........................120-G-9
Rear Axle Tie Rod ........................................120-G-9
Spreader Disk (If Equipped) .......................120-G-10
Overshot Beater Gear Case Oil

(Optional) (S770, S780, and S790
Machines)...............................................120-G-10

Separator Drive Oil .....................................120-G-10
Final Drive Oil ............................................. 120-G-11
Service Interval Chart—Every 400

Hours (Continued)..................................120-G-12

Transmission Oil (S760 and S770

Non-ProDrive™ Machines) ....................120-G-13

Park Brake Cylinder Cables (S760

and S770 Push-Button Shift
Transmission Machines) ........................120-G-13

Final Drive Couplers ...................................120-G-13
Batteries .....................................................120-G-14
Hydraulic/Hydrostatic Filter (S760 and

S770 Machines) .....................................120-G-14

Hydrostatic Charge Filter............................120-G-15
Main Engine Gear Case Filter ....................120-G-15
Engine Debris Management Air Filter

(Final Tier 4/Stage IV Engines) ..............120-G-16

Fire Extinguishers.......................................120-G-16
Primary Countershaft Gear Case Oil

(Fixed Speed and Variable Speed
Feeder House Drive)..............................120-G-16

Brake Fluid (S760 and S770

Non-ProDrive™ Machines) ....................120-G-17

Seat Belts ...................................................120-G-17
ProDrive™/Main Engine Gear Case

Lube Filter (ProDrive™ Machines).........120-G-17

Feeder House Slip Clutch...........................120-G-18
Multi-Speed Feeder House Drive

(S770, S780, and S790 Machines) ........120-G-18

Loading Auger Gear Case Oil ....................120-G-18

Continued on next page

xii

070717

PN=12

Summary of Contents for S760

Page 1: ...a to cause cancer birth defects and other reproductive harm If this product contains a gasoline engine WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The State of California requires the above two warnings Additional Proposition 65 Warnings can be found in this manual John Deere Harvester Wor...

Page 2: ...a secure place off the machine WARRANTY is provided as part of John Deere s support program for customers who operate and maintain their equipment as described in this manual The warranty is explained on the warranty certificate or statement which you should have received from your dealer This warranty provides you the assurance that John Deere will back its products where defects appear within th...

Page 3: ...Introduction SS43267 00005E9 19 12MAY15 1 1 Identification View H113914 UN 12MAY15 Grain Tank Extension H113915 UN 12MAY15 Grain Tank Cover 070717 PN 3 Find manuals at https best manuals com ...

Page 4: ...Introduction 070717 PN 4 Find manuals at https best manuals com ...

Page 5: ...ly 10 14 Remove Accumulated Crop Debris 10 15 Page Support Machine Properly 10 15 Store Attachments Safely 10 15 Service Drive Belts Safely 10 16 Handle Electronic Components and Brackets Safely 10 16 Avoid Backover Accidents 10 16 Emergency Exit 10 17 Handling Batteries Safely 10 17 Clean Exhaust Filter Safely 10 18 Avoid Hot Exhaust 10 18 Rotational Alarm System 10 19 Operator Presence System 10...

Page 6: ...tion 40 10 Demo Activations 40 10 Display and Sound 40 10 Brightness 40 11 Sound 40 11 Multiple Displays 40 12 Display Calibration 40 14 Date and Time 40 14 Page Change Current Date 40 15 Change Current Time 40 15 Language and Units 40 15 Language and Units Settings 40 16 Software Manager 40 16 Update Display Software 40 17 Activations 40 18 Service ADVISOR Remote 40 19 Vehicle Reprogramming 40 20...

Page 7: ...n 45 B 9 Application Assignments 45 B 9 Function Assignments 45 B 10 Residue Management Access Residue Management 45 C 1 Residue Management 45 C 1 Residue Mode 45 C 4 Separator Vane 45 C 5 Width 45 C 5 Page Speed 45 C 6 Direction 45 C 7 Swap 45 C 9 Out of Cab Adjustments 45 C 9 Header Access Header 45 D 1 Header 45 D 1 Header Details 45 D 5 Width 45 D 7 Width Corn Head 45 D 7 Row Width 45 D 8 Mini...

Page 8: ...ion 45 G 7 Status Center 45 G 8 Page Folding Access Folding 45 H 1 Folding Main Page 45 H 1 Grain Tank Covers 45 H 3 Folding Auger Tip 45 H 4 Folding Corn Head Without Position Sensors 45 H 6 Folding Corn Head With Position Sensors 45 H 7 Harvest Settings Access Harvest Settings 45 I 1 Harvest Settings Main Page 45 I 1 Load Harvest Settings 45 I 4 Load Harvest Settings Preset 45 I 5 Load Harvest S...

Page 9: ...et 45 O 15 Yield Edit Select Calibration 45 O 16 Yield Advanced Edit 45 O 18 Yield Delete Unused Samples 45 O 19 ActiveYield 45 O 19 ActiveYield Status Indicator 45 O 20 ActiveYield Advanced Settings 45 O 21 ActiveYield Reset 45 O 21 Chassis Tilt 45 O 22 Chassis Tilt Calibration Procedure 45 O 22 Threshing Clearance Active Concave Isolation 45 O 23 Threshing Clearance Active Concave Isolation Cali...

Page 10: ...s Active Terrain Adjustment 45 Q 1 Active Terrain Adjustment Main Page 45 Q 1 Page Active Terrain Adjustment ATA Status 45 Q 3 Automatic Adjustment 45 Q 6 Advanced Settings 45 Q 6 Advanced Settings Uphill Sensitivity 45 Q 7 Advanced Settings Downhill Sensitivity 45 Q 9 Advanced Settings Adjustment Triggers 45 Q 10 Advanced Settings Adjustment Triggers Auto Adjustment Step Size 45 Q 11 Advanced Set...

Page 11: ...andard Speed High Capacity Feed Accelerator Changing Speed 65 9 High Speed High Capacity Feed Accelerator Changing To Slow Speed 65 10 Concave Recommendations 65 10 Concave Types 65 11 Separator Grate Spacers 65 11 Separator Grate Types 65 12 Separator Grate Covers If Equipped 65 12 Separator Grate Interrupters If Equipped 65 13 Separator Grate Interrupter Locations If Equipped 65 13 Concave Secto...

Page 12: ...quipped 65 79 Tailings System Elevator Sensors 65 80 Tailings System Elevator Paddles 65 81 Tailings Elevator Drive Belt Adjusting Style A 65 81 Page Tailings System Elevator Paddle Chain Adjusting 65 82 Upper Tailings Auger Drive Chain Adjusting Style A 65 82 Tailings System Drive Belt Adjusting Style B 65 83 Tailings System Drive Belt Replacing Style B 65 84 Tailings System Drive Chain Adjust in...

Page 13: ...ce Electrical System Welding Near Electronic Control Units 80 1 Keep Electronic Control Unit Connectors Clean 80 1 Observe Electrical Precautions 80 1 Page Basic Electrical Component Handling Precautions for Vehicles Equipped with Computer Controlled Systems 80 2 Handling Batteries Safely 80 3 Batteries Safe Installation 80 4 Battery Cables Connecting 80 4 Batteries Charging 80 5 Batteries Checkin...

Page 14: ...ng Tips 95 1 Activation Button Mode Combinations 95 2 Change Tire Radius Code 95 2 Single Point Yield Calibration Or Multi Point Yield Calibration 95 3 Page Crop Settings Alfalfa Barley 100 1 Canola Chickpeas 100 2 Corn Dry Corn Wet 100 3 Corn Cob Mix Edible Beans 100 4 Flax Grass Seed 100 5 Guar Cluster Beans Lentils 100 6 Lupins Millet 100 7 Mustard Navy Beans 100 8 Oats Peas 100 9 Popcorn Rape ...

Page 15: ...115 24 Brake Fluid If Equipped 115 24 Oil Filters 115 25 Fuel Filters 115 25 Alternative and Synthetic Lubricants 115 25 Lubricant Storage 115 25 Mixing of Lubricants 115 25 Page Lubrication and Maintenance Service Interval Setup or Clearing 120 1 Lubrication Decal Locations 120 1 Hydraulic Hose Replacement 120 1 Hydraulic System Cleanliness 120 2 Accumulator Pressure 120 2 Lubrication Symbols 120...

Page 16: ...760 and S770 Machines 120 G 4 Page Unloading Auger Upper Gear Case 120 G 4 Header Reel Drive Pump Sheave Bearing 120 G 5 Primary Countershaft Universal Joint Spline Non Multi Speed Feeder House 120 G 5 Vertical Unloading Auger Upper Gear Case S780 and S790 Machines 120 G 5 Chopper Unloading Driveshaft Bearing 120 G 6 Variable Speed Driver Sheave 120 G 6 Feed Accelerator Bearings 120 G 6 Service In...

Page 17: ...2 Page Alternator Screen 120 N 2 Moisture Sensor If Equipped 120 N 3 ActiveVision Clean Grain Elevator Camera If Equipped 120 N 3 ActiveVision Tailings System Camera If Equipped 120 N 3 Maintenance As Required Engine Fluids and Filters Required Emission Related Information 120 O 1 Rear Ladder and Landing 120 O 1 Engine Filter Access Cover 120 O 1 Engine Access Covers 120 O 1 Changing Starting Flui...

Page 18: ...inal Tier 4 Stage IV 120 Q 26 Troubleshooting Feeder House 125 1 Separator 125 2 Hydrostatic Ground Drive 125 5 Four Wheel Drive Optional 125 7 Steering 125 7 Brakes 125 8 Page Engine 125 9 Electrical 125 17 Heater 125 18 Air Conditioner 125 19 Moisture Sensor If Equipped 125 19 Mass Flow Sensor If Equipped 125 20 Storage Preparing Machine for Storage 130 1 Removing Machine From Storage 130 2 Spec...

Page 19: ...nd Platform with Handrails H Shields I Rear View Mirrors J Warning Lights and Reflective Tape K Slow Moving Vehicle Emblem L Beacon Lights M Back Up Alarm N Taillights O Slip Resistant Service Platform with Handrails P Rotational Alarm Safety Features Discharge Light Stubble Lights Gullwing Service Lights In addition to the safety features shown here other components and systems safety lights on t...

Page 20: ...R identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General TS187 19 30SEP88 precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing ...

Page 21: ...lways take into consideration the width of the attachment and the fact that the rear end of the machine swings out Attachments and ground conditions affect the driving characteristics of the combine ZX002461 UN 16JUN95 Reduce ground speed when driving on slopes or over uneven ground and before making sharp turns Before descending a steep hill shift to a lower gear Avoid holes ditches and obstructi...

Page 22: ...uger in transport position and lower the grain tank access handrail before driving on public roads Secure radio aerial in its transport position before driving on public roads it may come into contact with low hanging electrical cables This would result in the operator suffering a severe electrical shock H52022 UN 14APR99 Parking and Leaving the Machine Lower harvesting unit to the ground Before l...

Page 23: ...es by keeping machine clean of accumulated trash grease and debris Always clean up spilled fuel Use only an approved fuel container for transporting flammable liquids Never fill fuel container in pickup truck with plastic bed liner Always place fuel container on ground before refueling Touch fuel container with fuel dispenser nozzle before removing can lid Keep fuel dispenser nozzle in contact wit...

Page 24: ...he number one priority is safety Call the fire department A portable fire extinguisher can put out a small fire or contain it until the fire department arrives but portable extinguishers have limitations Always put the safety of the operator and bystanders first If attempting to extinguish a fire keep your back to the wind with an unobstructed escape path so you can move away quickly if the fire c...

Page 25: ... system used to refuel your machine fuel supply tank transfer pump transfer hose nozzle and others is properly grounded and bonded Consult with your fuel or fuel system supplier to ensure that the delivery system is in compliance with fueling standards for proper grounding and bonding practices RG22142 UN 17MAR14 RG21992 UN 21AUG13 Wear Protective Clothing Wear close fitting clothing and safety eq...

Page 26: ...road users slow moving tractors with attachments or towed equipment and self propelled machines on public roads Frequently check for traffic from the rear especially in turns and use turn signal lights Use headlights flashing warning lights and turn signals day and night Follow local regulations for equipment lighting and marking Keep lighting and marking visible clean and in good working order Re...

Page 27: ...h the header attached make sure that the flashing warning lights on the header are operating and the reflective material is clean and visible The use of a spotter or pilot vehicle is recommended on busy narrow or hilly roads and when crossing bridges Drive at a speed that is safe for conditions H51909 UN 07MAY99 Prevent Machine Runaway or Unexpected Movement Avoid injury or death from unexpected m...

Page 28: ... adjustments on electrical systems or welding on machine On towed implements disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine Falling while cleaning or working at height can cause serious injury Use a ladder or platform to easily reach each location Use sturdy and secure footholds and handholds TS218 UN 23AUG88 Welding Near Electronic Con...

Page 29: ...le material from area Allow fumes to disperse at least 15 minutes before welding or heating Do not use a chlorinated solvent in areas where welding will take place TS220 UN 15APR13 Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of paint and solvent properly Avoid Heating Near Pressurized Fluid Lines Flammable spray can be generated by heating near pressur...

Page 30: ...the bridge and restore grain flow TS256 UN 23AUG88 Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death Keep all shields in place at all times Make sure rotating shields turn freely Wear close fitting clothing Stop the engine and be sure that all rotating parts and drivelines are stopped before making adjustments connections or performing any type ...

Page 31: ...h from Deere Company Medical Department in Moline Illinois U S A by calling 1 800 822 8262 or 1 309 748 5636 Do Not Open High Pressure Fuel System High pressure fluid remaining in fuel lines can cause serious injury Do not disconnect or attempt repair of fuel lines sensors or any other components between the high pressure fuel pump and nozzles on engines with High Pressure Common Rail HPCR fuel sy...

Page 32: ...bility affect steering result in premature tire failure or cause other durability or safety issues H111235 UN 13MAY14 Service Tires Safely Explosive separation of a tire and rim parts can cause serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate the tires above the rec...

Page 33: ... Do not pour waste fluids onto the ground down a drain or into any water source Observe all national state and local laws regulations or ordinances governing the handling or disposal of waste fluids example oil fuel coolant brake fluid TS1133 UN 15APR13 filters batteries and other substances or parts Burning of flammable fluids or components in other than specially designed incinerators may be pro...

Page 34: ...e secure support for them If left in a raised position hydraulically supported devices can settle or leak down Do not support the machine on cinder blocks hollow tiles or props that may crumble under continuous load Do not work under a machine that is supported solely by a jack Follow recommended procedures in this manual When implements or attachments are used with a machine always follow safety ...

Page 35: ...l or remove components in wet or icy conditions If installing or servicing a RTK base station on a tower or other tall structure use a certified climber If installing or servicing a global positioning receiver mast used on an implement use proper lifting techniques and wear proper protective equipment The mast is heavy and can be awkward to handle Two people are required when mounting locations ar...

Page 36: ...by Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoiding use of air pressure to clean batteries Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Using correct battery booster or charger procedure If acid is spilled on skin or in eyes 1 Flush skin with water 2 Apply baking soda or lime to help neutralize the acid 3 ...

Page 37: ...re that engine is stopped while hauling machine on a truck or trailer Contact with exhaust components while still hot can result in serious personal injury Avoid contact with these components until cooled to safe temperatures If service procedure requires engine to be running Only engage power driven parts required by service procedure Ensure that other people are clear of operator station and mac...

Page 38: ...witches on the armrest console Operator Presence System Operator presence system indicates the presence of the operator System prevents engagement of the following functions when operator is not present in seat Separator Engage Header Engage Unloading Auger Engage AutoTrac Propulsion Feedrate Header Height Control Kemper Roading Float Mode If operator leaves seat with header and or separator engag...

Page 39: ... 15SEP10 Decal D Avoid serious injury from contact with hydraulic oil and gas under pressure Use only DRY NITROGEN for recharging accumulator See your local John Deere dealer Before removing hydraulic components disassembling or changing accumulator 1 Relieve system hydraulic pressure Refer to operator manual and repair manual for system information 2 Stop engine and remove key SSHXE28534 19 04AUG...

Page 40: ... from contact with hydraulic oil and gas under pressure Use only DRY NITROGEN for recharging accumulator See your local John Deere dealer Before removing hydraulic components disassembling or changing accumulator 1 Relieve system hydraulic pressure Refer to operator manual and repair manual for system information 2 Stop engine and remove key SSHXE28534 19 04AUG10 Decal B SSHXE123792 19 21JUN17 Dec...

Page 41: ... be running Only engage power driven parts required by service procedure Ensure other people are clear of operator station and machine Do not leave running machine unattended SSHXE19558 19 08JUN10 Decal C CAUTION The instructional seat is for training operators or diagnosing machine problems Keep all other riders and children off Use the seat belt whenever operating the machine or riding as an obs...

Page 42: ...gine and remove key before opening cleanout doors SSH209453 19 06APR05 Decal B WARNING Avoid serious injury or death from explosion High levels of hydrogen gas can accumulate if battery box is not vented properly Always reinstall vent tubes after performing service or maintenance on batteries or battery box SSH220610 19 18MAY05 Decal C S780 and S790 Start only from seat in park or neutral Starting...

Page 43: ...ve system hydraulic pressure Refer to operator manual and repair manual for system information 2 Stop engine and remove key SSHXE28534 19 04AUG10 Decal A S760 and S770 and Decal B S780 and S790 Exhaust system components may be hot To avoid severe burns keep away from exhaust system components SSHXE69984 19 01JUL13 Decal C Final Tier 4 Stage IV CAUTION Avoid bodily injury from auger hinge componets...

Page 44: ...O6075 000459D 19 03FEB17 1 1 Left Hand View Decals Continued A B H114495 UN 08JUN15 WARNING SSHXE87383 19 20FEB15 Decal A WARNING SSHXE85220 19 18MAR15 Decal B If Equipped With Air Compressor System 15 6 070717 PN 44 ...

Page 45: ... View Residue Decals A H114388 UN 08JUN15 Chopper A B H114389 UN 08JUN15 Spreader WARNING Stay clear while engine is running Avoid serious injury From thrown objects SSH149096 19 06APR05 Decal A SSH210615 19 06APR05 Decal B Spreader Only 15 7 070717 PN 45 ...

Page 46: ...running SSH209451 19 06APR05 Decal B The accumulation of chaff leaves and other crop material in the engine compartment on the engine or near moving parts can cause a fire Inspect and clean these areas frequently Avoid equipment fires SSH169516REV1 19 05JAN10 Decal C SSH149064 19 06APR05 Decal D WARNING Stay clear while engine is running Avoid serious injury From thrown objects SSH149096 19 06APR0...

Page 47: ...ty Signs OUO6075 00045A0 19 03FEB17 1 1 Rear View Decals and Engine View Decals Continued A H113144 UN 19MAR15 WARNING SSHXE85220 19 18MAR15 Decal A If Equipped With Air Compressor System 15 9 070717 PN 47 ...

Page 48: ... View Residue Decals A H114390 UN 09JUN15 Chopper A B H114475 UN 08JUN15 Spreader WARNING Stay clear while engine is running Avoid serious injury From thrown objects SSH149096 19 06APR05 Decal A SSH210615 19 06APR05 Decal B Spreader Only 15 10 070717 PN 48 ...

Page 49: ...06APR05 Decal B Dual Wheel Only WARNING Avoid serious injury or death from explosion High levels of hydrogen gas can accumulate if battery box is not vented properly Always reinstall vent tubes after performing service or maintenance on batteries or battery box SSH220610 19 18MAY05 Decal C S760 and S770 WARNING Avoid bodily injury from rotating fan and screen components Shut engine off and remove ...

Page 50: ...Safety Signs OUO6075 00045A3 19 03FEB17 1 1 Right Hand View Decals Continued A H114477 UN 08JUN15 SSHXE95272 19 19MAR15 Decal A If Equipped With Air Compressor System 15 12 070717 PN 50 ...

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