John Bean EELR537A Installation, Operation & Maintenance Manual Download Page 15

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Model EELR537A

Installation, Operation and Maintenance

Page

Rev. 09/16/2021

EELR537A-IOM.

doc

ITEM #

PART #

QTY/LIFT DESCRIPTION

55 JSJ6-07-00 2

HYDRAULIC CYLINDER

56 JSJ6-21 1

5/8-18 UN 90 DEGREE ELBOW

JSJ6-20

5/8-18 UN HOSE EXTENSION (18 ½” LONG)

(Std. Height)

JSJ6-21H

5/8-18 UN HOSE EXTENSION (66 ½” LONG)

(2Ft. Ext. Height)

58 JSJ6-18 1

5/8-18 UN HOSE (411” LONG)

59 JSJ6-15 1

9/16-18 UN x 9/16-18 UN x 5/8-18 UN TEE FITTING

60 JSJ5-17 1

9/16-18 UN POWER UNIT HOSE

61 JSJ4-16 1

9/16-18 UN POWER CYLINDER HOSE

62 JSJ6-19 1

9/16-18 UN 90 DEGREE ELBOW

63 X10-044 1

O-RING x 9/16-18 UN 90 DEGREE ELBOW

64 31368-19 1

POWER UNIT

IMPORTANT

Replace all worn or broken parts with

genuine Snap-on Equipment parts

. Contact your local

Snap-on Equipment parts distributor for pricing and availability. Call Snap-on Equipment at

(501) 450-1500

for the distributor in your area.

Summary of Contents for EELR537A

Page 1: ...NUAL Two Post Surface Mounted Lift MODEL EELR537A 12 000 LBS CAPACITY 3000 LBS PER ARM Snap on Equipment 309 Exchange Avenue Conway Arkansas 72032 Tel 501 450 1500 Fax 501 450 1585 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ...3 10 14 7 4216 mm 4445 mm Ceiling Height Required 167 176 4242mm 4470mm 191 200 4852mm 4890mm B Floor to Overhead Switch 13 3 14 4051mm 4280 mm 15 3 16 4661mm 4890mm C Max Rise Height Screw Pads Only 77 3 4 1975 mm D Screw Pad Height 5 1 4 6 3 4 133mm 171mm E Overall Width 139 3 4 3550 mm F Inside of Columns 115 2921 mm Drive Thru Clearance 103 2616 mm Arm Reach Min Max 35 3 4 910 mm 54 1 2 1386 m...

Page 3: ...er local or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F Outdoor Installation is Prohibited ELECTRICAL REQUIREMENTS For lift installation and operation it is necess...

Page 4: ... 1 Hydraulic Hose Pack JSJ5 02 14A 2 Lock Cover INSTALLATION SAFETY REQUIREMENTS FOR INSTALLATION AND SERVICE Refer to ANSI ALI ALIS current edition IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Metric open end wrenches 10mm 13mm 14mm 15mm 17mm 18mm 19mm and 24mm f Metric Allen Wrenches 4mm 5m...

Page 5: ...shim if necessary Torque to 150 foot pounds to set anchors OVERHEAD LIMIT SWITCH 11 Raise and install Overhead Assembly using M12 x 30 Hex Bolts 12 Install Overhead Limit Switch under the Overhead Assembly on the Power Side Route cable around outside of column as shown in Fig 3 13 Check idler column shimming Use additional shims see Fig 2 to remove any gaps that may have been created while install...

Page 6: ...needed for reduced height installations Continue with the idler hose long up the backside of the column and through the plastic guide at the top of the column extension Continue across the overhead through each of the guides as shown in Fig 7 and down the backside of the power column 24 Route the power hose from the power side cylinder elbow fitting up to the union tee provided Connect idler hose ...

Page 7: ...uld disengage when lift is fully lowered If any binding occurs ensure that the large gear mounted to the arm has been factory installed tight against the arm pin 32 Ensure arm stop hardware is present and adequately tightened so that spring lock washer is fully compressed for each arm Check arm stop engagement by fully extending each arm Properly installed arm stop hardware will prevent arm from b...

Page 8: ...eaks 47 Energize power unit again for 10 seconds With a clean rag wipe down both cylinder rods The cylinders are shipped with a small amount of clear anti corosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from the cylinder rod the cylinder will apear to be leaking SYNCHRONIZING CABLES 48 Raise lift and ensure carriages lowe...

Page 9: ...5 4 6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FOR SINGLE PHASE Wiring Diagram Fig 11 Electrical Wiring Diagram ...

Page 10: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALIOIM American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall ensure that...

Page 11: ...the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If the vehicle is stable raise the vehicle to a height a few inches above the desired working height 5 Lower the vehicle until the safety latches on both columns engage The vehicle should remain level when both latches are engaged If one side engages and the oth...

Page 12: ...rdware until spring lock washer is fully compressed Check adapters for damage or excessive wear Replace as required with genuine Snap on Equipment parts Check lock release activation When properly adjusted the idler column lock should rest firmly against the back of the column when engaged and pull clear of the column back when disengaged Weekly Check synchronizer cables and sheaves for wear Repla...

Page 13: ...IRPIN COTTER 10 JSJ5 03 07ch 2 CABLE TRAPPING ROD 11 JSJ4 02 17 2 HOSE GUIDE 12 JSJ4 02 18 2 HOSE GUIDE NUT 13 JSJ4 02 02 02 2 HOSE GUIDE BRACKET 14 X10 051 4 M6 x 20mm BOLT 15 X10 033 4 M6 LOCK WASHER 16 X10 032 4 M6 WASHER 17 X10 034 8 M6 NUT 18 1 05082A 2 5mm HOSE CLAMP 19 X10 065 2 M5 x 10mm PAN HEAD SCREW 20 1 03382A 5 16mm HOSE CLAMP 21 VS10 10 25 5 M8 x 12mm PAN HEAD SCREW 22 X10 037 8 M12 ...

Page 14: ...E CABLE ASSEMBLY 2Ft Ext Height 37 JSJ5020400CH 1 LOCK ASSEMBLY 38 JSJ3 01 02 2 9 1 LOCK KNOB 39 JSJ5 02 14CH 2 LOCK COVER 40 X10 060 4 M8 x 25mm BOLT 41 X10 048 4 M8 NUT 42 1 06182A 2 5mm HOSE CLAMP 43 1 15988A 2 M5 x 10mm PAN HEAD SCREW 45 1 03382A 7 16mm HOSE CLAMP 46 VS10 10 25 7 M8 x 12mm PAN HEAD SCREW 47 X10 037 24 M12 x 30mm BOLT 48 X10 038 24 M12 WASHER 49 X10 039 24 M12 LOCK WASHER 50 X1...

Page 15: ...18 1 5 8 18 UN HOSE 411 LONG 59 JSJ6 15 1 9 16 18 UN x 9 16 18 UN x 5 8 18 UN TEE FITTING 60 JSJ5 17 1 9 16 18 UN POWER UNIT HOSE 61 JSJ4 16 1 9 16 18 UN POWER CYLINDER HOSE 62 JSJ6 19 1 9 16 18 UN 90 DEGREE ELBOW 63 X10 044 1 O RING x 9 16 18 UN 90 DEGREE ELBOW 64 31368 19 1 POWER UNIT IMPORTANT Replace all worn or broken parts with genuine Snap on Equipment parts Contact your local Snap on Equip...

Page 16: ...TTER PIN 72 JSJ6 03 08 6 CABLE SHEAVE 73 X10 055 4 26mm WASHER 74 JSJ6 03 03 2 CABLE SHEAVE PIN 75 JSJ6 03 05 2 SHEAVE SPACER 76 X10 038 2 M12 WASHER 77 X10 039 2 M12 LOCK WASHER 78 X10 053 2 M12 x 45mm BOLT IMPORTANT Replace all worn or broken parts with genuine Snap on Equipment parts Contact your local Snap on Equipment parts distributor for pricing and availability Call Snap on Equipment at 50...

Page 17: ...R 94 JSJ6 13 4 ARM RESTRAINT SHAFT 95 JSJ6 14 4 ARM RESTRAINT SPRING 96 JSJ6 12 4 OUTER GEAR 97 JSJ6 09 00K 4 ARM ASSEMBLY 99 JSJ4 09 08 4 M10 x 14 STOP BOLT DOG POINT 100 X10 073 4 M10 WASHER 101 B2211 4 M6 ROLL PIN 102 B12162S 12 4 FOOT PAD ASSEMBLY 12K 102A A1104 H 4 PAD 103 JSJ5 22CH 4 40 5 x 48 x 20mm Lg Collar 104 JSJ5 23CH 4 M8 x 8 Set Screw Cup Point IMPORTANT Replace all worn or broken pa...

Page 18: ...Model EELR537A Installation Operation and Maintenance Page 18 Rev 09 16 2021 EELR537A IOM doc NOTES ...

Page 19: ...LR537A IOM doc REVISIONS 03 06 20 UPDATED PART NUMBERS IN PARTS BREAKDOWN FOR POWER COLUMN IDLER COLUMN COLUMN EXTENSIONS OVERHEAD 09 16 2021 UPDATED FOOTPAD IN PBD REORDERED SPEC PAGE OUTDOOR INSTALLATION IS PROHIBITED ADDED ANCHOR BOLT TO PBD AND CHANGED JSJ6 03 03 TO JSJ5 03 03 ...

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