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Step 9
Ensure all hardware is tightened properly following recommended torque values. 
Recommended Torque Values
                                   
                                                                                                                                                                                                                                                       

Hardware Location 

Hardware

Torque Required (Nm)

Handlebar Area 

Handlebar Stem Clamp Bolts

15

Handlebar Area 

Handlebar Stem Faceplate Bolts

6-8

Handlebar Area 

Brake Lever Clamp Bolt

6

Handlebar Area 

Shifter Clamp Screw

3

Brakes

Calliper Adapter to Frame

6-8

Brakes

Calliper to Adapter

6-8

Brakes

Brake Cable to Calliper Clamp

6-8

Brakes

Brake Rotor to Hub

7

Seat post area

Seat Angle Adjustment Bolt

18

Rear Dropout Area 

Rear Axle Nuts

45

Rear Dropout Area

Rear Torque Arm Bolt

5

Rear Dropout Area

Derailleur Bash Guard Mounting Bolts

5

Rear Dropout Area

Derailleur Hanger Mounting Bolt

6

Rear Dropout Area

Derailleur Mounting Bolt

10

Rear Dropout Area

Derailleur Cable Pinch Bolt

6-8

Rear Dropout Area

Kickstand Mounting Bolts

8

Bottom Bracket and Crank Area 

Bottom Bracket and Lockring 

45

Bottom Bracket and Crank Area 

Crank Arm Bolt into BB spindle

35

Bottom Bracket and Crank Area 

Pedal into Crank Arm 

35

Bottom Bracket and Crank Area 

Chainring Bolts 

10

Bottom Bracket and Crank Area 

Controller Mounting Bolts

6

Fenders

All Fender Mounting Bolts and Hardware 

6

16

Summary of Contents for JOBOBIKE Bruno

Page 1: ......

Page 2: ...ontains the guide for assembling and using your bike Please read this manual carefully and follow the instruction when assembling this bike If you still have any questions after reading this manual please visit our website send us an email or give us a phone call JOBO Europe sp z o o ul Gromadzka 5 505 806 Sokołów Poland 48 579 964 512 48 22 426 42 86 info jobobike pl www jobobike pl 1 ...

Page 3: ...using your new bike it is necessary to read through the instructions If you are unclear about any steps you can always find additional information and instructions on our website www jobobike pl The purpose of this manual is to inform you the safe ways to operate this bike However if any unpredicted situations take place please inform us through our website 2 ...

Page 4: ...Table of Content Manual use instruction 2 General Information 4 Assembly Instructions 9 Battery Charging 21 Operation 25 Maintenance 32 Tubleshooting 37 Warnings and Safety 40 After Sales Policy 44 3 ...

Page 5: ...y include requirements of certain mandatory equipments guides for the use of hand signals and limita tions on where you are allowed to ride an E bike Assembly and Fit Correct assembly and fit are essential to ensure your safety and comfort If you have the experience skills and tools to assemble your bike before the first ride JOBOBIKE recommends having a certified bike mechanic to check your work ...

Page 6: ... your E bike s electrical system and check if everything is working cor rectly before each ride The power assist should provide smooth gradual acceleration when applied If the power assist pedal assistance or lighting is functioning abnormally intermittently or not working at all please discontinue the use of your E bike immediately and contact our team for assistance Tyres and Wheels Your wheels ...

Page 7: ...ured and Unplugged Make sure that the battery is adequately charged and operating properly The battery gauge on the LCD display and charging status indica tor on the battery should read similarly Ensure the battery charger to be unplugged from the outlet and the battery to be stored in a safe location before you ride The battery MUST be locked onto the battery mount properly before use Do not oper...

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Page 9: ...t 12 Chain 22 Shifter 3 Seat post clamp 13 Middle motor 23 Brake lever 4 Rear brake 14 Crank 24 Grips 5 Brake rotor 15 Pedal 25 Display 6 Freewheel 16 Front brake 26 Frame 7 Rear Derailleur 17 Thru axle 27 Battery 8 Kickstand 18 Suspension fork 9 Reflector 19 Front light 10 Rim 20 Headset 8 ...

Page 10: ...ike from the bike box Carefully remove the packaging materials protecting the bike frame and all other components Please recycle pack aging materials especially the cardboard and the foam Open the small box and carefully set out all contents The following should be in cluded with the ROBIN JOBOBIKE Front Wheel Assembly Toolkit Front wheel axle Manual Charger Keys 2 identical Headlight Pedals Fende...

Page 11: ...k Secure to the recommended torque value Once adjusted properly use a torque wrench with a 4 mm Allen bit to evenly tighten the four stem faceplate bolts to the recommended torque value 6 Nm Get help from a bike fitting professional Consult a certified bike fitting specialist for assistance to fit the bike properly for safety optimal fit and bike ergonomics Step 3 3 1 Put the e bike in safe stable...

Page 12: ...Install the thru axle 11 ...

Page 13: ...Remove the thru axle 3 12 ...

Page 14: ... inspecting open ing or closing the quick release lever Step 4 41 Remove the headlight mounting bolt from the fork arch 4 2 Fix the headlight on the front fork arch with bolts Ensure that the headlight is centered and set all mounting bolts to the recom mended torque value 6 Nm 4 3 Plug in the headlight Locate the two sides of the red two pin headlight connector carefully align the internalpins an...

Page 15: ...ded to tighten by turning clockwise towards the bike s front The left pedal is reverse threaded and tightens counterclockwise towards the bike s back Left pedal tightens counter clockwise Right pedal tightens clockwise Letters L and R on the pedal screws for left and right Ensure that the remaining pedal has notches on the exterior of the axle and a L stamp at the left end of the axle indicating i...

Page 16: ...he seat post up or down to a comfortable height while ensuring that the seat post is inserted into the frame past the minimum insertion point If needed use the thumb nut to add tension to the clamp so there is enough resistance when the lever is in line with the clamp bolt but do not overtighten Close the quick release lever to secure the seat post and make sure that it does not move See the Adjus...

Page 17: ...ngle Adjustment Bolt 18 Rear Dropout Area Rear Axle Nuts 45 Rear Dropout Area Rear Torque Arm Bolt 5 Rear Dropout Area Derailleur Bash Guard Mounting Bolts 5 Rear Dropout Area Derailleur Hanger Mounting Bolt 6 Rear Dropout Area Derailleur Mounting Bolt 10 Rear Dropout Area Derailleur Cable Pinch Bolt 6 8 Rear Dropout Area Kickstand Mounting Bolts 8 Bottom Bracket and Crank Area Bottom Bracket and ...

Page 18: ...tified local bike mechanic for assistance in addition to contacting Jobobike for help NOTICE Ensure that all hardware is tightened properly following recommended torque values Also ensure that all safety checks in the following sections are performed before the first use of the bike Do not extend any components including the handlebar stem seat post or seat saddle beyond any minimum insertion mark...

Page 19: ...elatively straight line from forearms wrists and hands Ensure that the handlebar angle is adjusted so that the handlebar does not contact the rider s body while turning A bike fitting pro fessional such as a certified bike mechanic who specializes in bike fitting should be consulted to ensure you have a good fit NOTICE If you have any questions regarding the proper fit of your bike please consult ...

Page 20: ... are correctly secured before every ride and after every time the bike is left unsupervised even for a short time Otherwise the handlebar stem and or seatpost may come loose and can result in loss of control damage to the bike property serious injury or death Adjusting the Seat Position and Angle To change the angle and horizontal position of the seat 1 Use a 6 mm hex wrench to loosen the seat adj...

Page 21: ...he intended use and preferences 1 Unscrew the valve cap 2 Screw a fork shock pump onto the valve 2 Pump the suspension fork up to the desired pressure Never exceed the recommended maximum air pressure Note the table below Sit on the bicycle in normal riding position and check the SAG Add orelease air as needed In order to properly assess the SAG use in stalled O Ring or attach a cable zip tie to t...

Page 22: ...The battery can be charged both when it is located inside of the frame or when you take it out of the frame 4 When battery is located inside of the frame a Turn E bike power off b Locate charging port on the left side of the frame and remove the rubber cover c Plug the charger into the charging port first then connect it to a power outlet AC 180V 240V 47 63HZ 21 ...

Page 23: ...rect sunlight dirt or debris in a clear area away from potential to step on the charging cords and possible damage to the bike battery or charging equipment while parked and or charging Always charge your battery when the surrounding temperature is between 10 C 25 C 50 F 77 F The battery should be recharged after each use so that it is ready to go with a fully charged battery the next ride There i...

Page 24: ...om the bike Do not touch or damage the and terminal contacts at the bottom of the battery and keep them clear of debris Do not turn the bike on if you are riding it without the battery installed or else damage to the electrical system could oc cur Use caution to avoid damage to battery connector terminals which are exposed when the battery is unlocked or removed from the frame of the bike In the c...

Page 25: ...e charging immediately and contact Jobobike Product Support Charge the battery only with the charger originally supplied with the bike or a charger purchased directly from JOBOBIKE designed for your specific bike serial number Never use an aftermarket charger which can result in damage serious injury or death Please take special care in charging your bike in accordance with the procedures and safe...

Page 26: ...olling and operating the bike Damage caused by failing to follow instructions is not covered with war ranty and could result in dangerous situations accidents injury to you and others damage to the bike damage to your property injury or death Contact Jobobike if you have any questions about assembly or operation Users must become accustomed to the bike s power control system before operating Handl...

Page 27: ...lso be manually set in Set Clock 3 USB charge display When external USB is connected it displays a symbol indicating the connected USB 4 Headlight indication Only shows when the headlight is on 5 Speed scale display the scale value is in accordance with the digital value 6 Mode select single trip distance TRIP total distance ODO maximum speed MAX average speed AVG remaining distance RANGE energy c...

Page 28: ...his en tire manual you may turn on the bike and select a power level following the steps outlined below Switching the E bike System On Off Press the power button to turn on the E bike system When holding the power button for 2s the E bike system would be switched off When turned off the E bike system no longer uses battery power When parking the E bike for more than 10 minutes the E bike system sw...

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Page 30: ...switched off as soon as you release the button on the operating unit The E bike system stops the power output immediately Push assistance Mode Walk mode should be used only when the rider is off the seat with both hands on the handlebar Always keep at least one hand on a brake lever to allow quick cutoff of the motor if necessary and to maintain control of the bike Switching the Lighting On Off an...

Page 31: ...erface would still show 5 and blinks at 5 to indicate that the power is already at its highest After the power do wnshift reaches 0 if you press the button again the interface would still show 0 and blinks at 0 to indicate that it has reached the power mini mum The default value is level 1 Assist Level Interface To avoid accidental application of the twist power assist while dismounted ensure that...

Page 32: ...s and or loss of control Parking Storage and Transport Please follow these basic parking storage and transportation tips to ensure that your bike is well taken care of both on and off the road When pushing or carrying the bike manually turn off the power to avoid accidental acceleration from the motor Turn the power and any lights off to conserve battery Ensure that the battery is locked to the fr...

Page 33: ...damaged Periodically check wiring and connectors to ensure that the connectors are secure without damages To clean wipe the frame with a damp cloth If needed apply a mild non corrosive detergent mixture to the damp cloth and wipe the frame Dry the frame by wiping with a clean dry cloth Store under shelter avoid leaving the bike in the rain or to any corrosive materials When the bike is exposed to ...

Page 34: ...ition of frame for any damage Clean frame by wiping frame down with damp cloth Use barrel adjuster s to tension derailleur brake cables if needed Replace any components confirmed by JOBOBIKE Technical Support or a certified reputable bike mechanic to be damaged beyond repair or broken Monthly 350 1200km 220 750 mi Check brake pad alignment brake cabletension Check bike is shifting properly proper ...

Page 35: ... to ensure that they are tight Ensure that the locking lever on the quick release skewer is correctly tensioned fully closed and secured Steering Ensure that the handlebar and stem allow proper steering and are correctly adjusted tightened Ensure that the handlebar is set correctly in relation to the forks and the direction of travel Chain Ensure that the chain is clean oiled and runs smoothly Ext...

Page 36: ...erly secured and functioning Inspect helmet and other safety gears for signs of damage Ensure that the rider is wearing a helmet and other required riding safety gears Ensure that the mounting hardware is secured when fitted with a front rack rear rack basket etc Ensure that the taillight and taillight power wire are properly secured when fitted with rear rack Ensure that the fender mounting hardw...

Page 37: ...o always maintain the air pressure rating indicated on pneumatic tyres may result in tyre and or wheel failure Inflate your tyres from a regulated air source with an available pressure gauge In flating your tyres from an unregulated air source could overinflate them resulting in a burst tyre Even tyres equipped with built in flat preventative tyre liners can get flats from punctures pinches impact...

Page 38: ...ower assist 3 Loose or damaged motor plug wire 4 Damaged motor 1 Repair and or reconnect 2 Tighten or replace 3 Secure or replace 4 Repair or replace Reduced range 1 Low tyre pressure 2 Low or faulty battery 3 Riding up steep hills headwind and or heavy payload 4 Battery discharged for long period of time without regular charges aged damaged or unbalanced 5 Brakes rubbing 1 Adjust tyre pressure 2 ...

Page 39: ... connected 2 If the problem still occurs please change the motor 09 Error with the Engine s phases Please change the motor 10 The motor temperature reachesthe max protection value 1 Turn off the system and allow the Pedelec to cool down 2 If the problem still occurs please change the motor 11 The temperature sensor inside the motor has an er ror Please change the motor 12 Error with current sensor...

Page 40: ...onnected correctly 2 Please connect the pedelec to the BESST system to see if torque can be read by the BESST tool 3 Use the BESST Tool to update the controller to see if it resolves the problem if not please change the torque sensor or contact your supplier 26 Speed signal of the torque sensor has an error 1 Check that all connections are connected correctly 2 Please connect the pedelec to the BE...

Page 41: ... defect in this product and is not subject to warranty Typical components affected are the tyres brake pads and rotors suspension forks spokes wheels and the battery When life of a component has surpassed it can cause unexpected loss of function which can result in serious injuries or even death There fore pay attention to indications of wear such as cracks scratches or changes in the color or ope...

Page 42: ...tions Wear proper riding clothes including closed toe shoes If you are wearing loose pants secure the bottom using leg clips or elastic bands to prevent them from being caught in the chain or other gears Do not use items that may restrict your hearing Check your local rules and regulations before carrying cargo When braking apply the rear brake first then the front brake If brakes are not correctl...

Page 43: ... Although many articles advertisements catalogues depict extreme riding as admirable it is not recommended nor permitted and you can be seriously injured or killed if you perform extreme riding Bikes and their components have strength limitations and extreme riding including but not limited to jumps stunts etc should not be performed as it can damage your bike s components and or cause or lead to ...

Page 44: ...bstances should not mix Never operate a bike while under the influence of alcohol drugs or any substance or condition that could impair motor functions judgment or the ability to safely operate a bike or an other vehicle The e bike is designed for use by persons 18 years old and older Riders must have the physical condition reaction time and mental capability to manage traffic road conditions sudd...

Page 45: ...oning lighting set comprised of a white front lamp and red rear lamp A Note for Parents and Guardians As a parent or guardian you are responsible for the activities and safety of your child The e bike is not designed for use by children If you are carrying a passenger in a child safety seat they must also be wearing a properly fitted and approved helmet After Sales Policy Return policy Should your...

Page 46: ...sing from this warranty are in addition to your statutory rights As a matter of principle we grant a warranty of 24 months from the date of purchase within the EU for all our products Bike components are warranted to be free from manufacturer defects in materials and or workmanship The battery warranty does not include damage from power surges use of improper charger improper maintenance or other ...

Page 47: ...ny more questions please contact JOBOBIKE Technical Support Team at support jobobike pl or using contact form at www jobobike plThe guarantee can not be claimed if changes have been made to the original construction if the wheel is not used as intended or if there is any other overuse Also there is no claim for late damage resulting from previous falls or acci dents 46 ...

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