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JMV CDC160, Operating & Maintenance Manual

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CDC160 DVD Case Wrapper 

 

TP 000 103                                                                             - 2 - 

Thank you for purchasing a JMV Robotique 

CDC160 DVD Case Wrapper 

 
 

OPERATING & MAINTENANCE MANUAL 

 

 
 

Document Reference No. TP 000 103 (Rev 1.04) 

 

 
 

Production Standard 

 

T.ZZ 004 018 (220v) 
T.ZZ 004 019 (110v)

 

 

JMV Robotique 

ZI du Clos Aux Pois

 

6/8 Rue de la Closerie

 

LISSES

 

91048 EVRY Cedex

 

France

 

 

Tel:  33 (0) 1 60 86 15 25

 

Fax: 33 (0) 1 60 86 10 74

 

Email: [email protected]

 

 

 
 
 
 
 

www.jmvrobotique.com 

 
 

Summary of Contents for CDC160

Page 1: ...CDC160 DVD Case Wrapper TP 000 103 1 CDC160 DVD Case Wrapper OPERATING MAINTENANCE MANUAL COMPLETE SOLUTIONS FOR ON DEMAND CD DVD PRODUCTION ...

Page 2: ...ATING MAINTENANCE MANUAL Document Reference No TP 000 103 Rev 1 04 Production Standard T ZZ 004 018 220v T ZZ 004 019 110v JMV Robotique ZI du Clos Aux Pois 6 8 Rue de la Closerie LISSES 91048 EVRY Cedex France Tel 33 0 1 60 86 15 25 Fax 33 0 1 60 86 10 74 Email contact jmvrobotique com www jmvrobotique com ...

Page 3: ...reproduced copied or exhibited to a third party without the written permission of JMV Robotique ENVIRONMENTAL PROTECTION Waste electrical products should not be thrown away with household waste Please recycle where facilities exist Check with your local authority or retailer for recycling advice JMV Robotique reserves the right to amend or modify the specifications and design criteria applying to ...

Page 4: ...dic replacement during the life of the product as a result of the use made of them unless the consumable itself is defective Note Heater blocks are not covered by the warranty IF YOUR PRODUCT FAILS WITHIN THE WARRANTY PERIOD Prepare a description of the problem you have had Make sure you have your proof of purchase document invoice or receipt Contact your supplier OPTIONAL EXTENDED WARRANTY PROGRA...

Page 5: ... OPERATION 8 12 3 1 Powering Up 8 3 2Adjustments 8 9 3 2 1 Adjusting the side heater controller 8 3 2 2 Adjusting the front heater controller 8 3 2 3 Adjusting the side seal position 9 10 3 3Operating the CDC160 9 13 Section 4 ERRORS 14 Section 5 SPARE PARTS LIST 15 Appendix A Internal Components 16 Standard Terms Conditions 17 20 ...

Page 6: ...ally designed to provide a professional wrapping facility for DVD and Amaray type cases The semi automatic operation is simple and effective using pre cut sheets of the polypropylene wrapping material The first seal is affected manually and the finishing folds and seal are completed automatically The CDC160 is a tabletop mounted unit which can easily be transported if required In order to achieve ...

Page 7: ... packaging was designed specifically for shipping your CDC160 Other packaging may not be suitable After unpacking place your CDC160 on a flat and clear surface The CDC160 will accept power from either 220v 50Hz or 110v 60Hz depending on the model you have ordered The power connection is made to the CDC160 via the power cable supplied The power circuit should be rated in accordance with the nationa...

Page 8: ... with temperatures of heaters and cycle times suitable for a typical DVD case Under normal circumstances the temperature settings should not require adjustment however should difficulty in obtaining a reliable weld be experienced the settings may be adjusted via controls on the front panel Note Care should be exercised not to set an excessively high temperature which may result in damaged cases 3 ...

Page 9: ...can affect the side fold and seal If you are experiencing problems adjustments can be made to correct this as follows 1 Remove the power cable 2 Remove the side seal covers by removing the 3 screws on each side 3 With the screws removed lift the cover of each side of the heating element 4 Loosen the 2 screws holding the guide in place 3 screws Remove covers Remove covers ...

Page 10: ...tioning of the pre cut sheets of polypropylene in the unit 3 3 Operating the CDC160 Wrapping the DVD Case on the CDC160 is a two stage operation The first stage involves sealing two ends of a pre cut sheet of polypropylene wrapped around the DVD case together The final stage folds and seals the edges of the sheet around the case automatically Lift up the hinged lid of the folding tray in front of ...

Page 11: ...ith the hinged lid of the tray figure 5 A cut out in the lid is provided to allow thumb pressure to be maintained until the lid is closed figure 6 Figure 5 Figure 6 While holding the tray lid down apply heat to the two ends of the polypropylene sheet by pushing the heater onto the front edge of the case and holding it there for two seconds The heater position is controlled by pushing the black kno...

Page 12: ...n the hopper figure 9 Figure 8 Figure 9 Repeat the above procedure for at least two more cases which is required to allow the hopper and the second stage of the wrapping to function correctly Press the start stop button on the control panel figure 10 and the cases in the hopper will be pushed forward one at a time between the side folders and heaters and ejected at the front of the unit in a fully...

Page 13: ...DVD Case Wrapper TP 000 103 13 Figure 10 Figure 11 NOTE If at any time the unit fails to respond to the start stop button the reset default button must be pushed to reset the hopper and side heater mechanisms ...

Page 14: ...e machine starts again If the Heater control light stays off whatever the position of the heater potentiometer there is something wrong on the heating circuitry Open the front panel cover by removing the two screws at the rear of the cover figure 12 Test the three 10 Amps fuses on the electronic board figure 13 with a continuity meter If one of the 10 Amps fuses is blown replace the fuse If the He...

Page 15: ...32mm 2 12 Safety Block with socket 1 18 Welding Finger Ball 1 50 Electronic Board 1 51 Transformer 2 x 9V 300 VA 1 53 Main power plug 1 54 Fuse 3 15A T 1 55 Power Cord 1 56 Microswitch 3 58 Fan 1 59 24v Universal Supply 1 60 12v Universal supply 1 101 Cam block for DC motor 1 152 Foot 4 102 160 Pusher 1 208 160 Front cover with shaft and conformer 1 222 160 Folder Finger 2 210 160 Fold ramp right ...

Page 16: ...CDC160 DVD Case Wrapper TP 000 103 16 APPENDIX A ...

Page 17: ...otique does not accept any liability in respect of failure or delay in delivery Where a Purchaser s Order calls for a number of items JMV Robotique reserves the right to deliver all or any as soon as they are available at JMV Robotique premises and the Purchaser shall honour all statements presented in respect of such deliveries in accordance with the Settlement Terms Notification to the Purchaser...

Page 18: ...otique in connection therewith 9 PASSING OF PROPERTY AND RISK The goods shall remain the sole and absolute property of JMV Robotique as legal and equitable owner until such times as the Purchaser shall have paid to JMV Robotique the agreed price From delivery of the goods the Purchaser acknowledges that he is in possession of the goods solely as bailee for JMV Robotique as shall as bailee insure a...

Page 19: ... failure is caused by abuse or neglect b The Purchaser acknowledges that if he has not notified to JMV Robotique any particular purpose for which the goods are required all express or implied warranties or conditions statutory or otherwise as to quality of or fitness for any particular purpose of the goods are hereby expressly excluded and JMV Robotique shall not except as set out above be under a...

Page 20: ...hat part of the goods to which the default relates and the Purchaser shall allow JMV Robotique free access to his premises to enable JMV Robotique to do so No waiver or delay in exercise by JMV Robotique of its right under this clause shall be deemed to imply acceptance of the default or any subsequent default If the Purchaser shall become bankrupt go into liquidation have a Receiving Order made a...

Page 21: ...er TP 000 103 21 JMV ROBOTIQUE ZI du Clos Aux Pois 6 8 Rue de la Closerie LISSES 91048 EVRY Cedex France Tel 33 0 1 60 86 15 25 Fax 33 0 1 60 86 10 74 Email contact jmvrobotique com Website www jmvrobotique com Supplied by ...

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