background image

P/N 960-100190RA_Rev. A {EDP #148851}

© 2009, Japan CashMachine Co., Limited

C - 1

VEGA-RC™

BankNote Recycler

A p p e n d i x   C

C GLOSSARY

A

1

A/D Value

 – an Analog to Digital Converter Value (normally expressed in a range from 00 

                            to FF Hexadecimal) representing the reading obtained from internal Optical 

                            Sensors in the VEGA-RC during a diagnostic testing mode … See Page 6-6

B

2

Banknote Jam

 – on occasion, wrinkled or damaged Banknotes become stuck 

                                             within the mechanical area of the recycling Unit. This condition 

                                              may occur due to acceptance of a severely degraded Banknote, 

                                             or due to a feed error occuring in the Transport path. Banknote  

                                             Jams may be cleared by following instructions found in the 

                                             Operations and Maintenance Manual … See Page 2-7

C

3

Cash Box

 – a container designed to collect and store the Banknotes accepted by the 

                           VEGA-BV. When used in conjunction with a Recycler Unit, selected Banknotes 

                               feed to the Recycler first, and to the Cash Box secondly, once the Recycler 

                           has been filled to capacity … See Page 2-4
4

CPU

 – an acronym for Central Processing Unit. In most systems the CPU is a multi-pin 

                   semiconductor device mounted on a Printed Circuit Board (PCB). It is used in 

                   conjunction with other interface micro-chips and memory devices, and is responsible 

                   for controlling the overall operation of the equipment into which it is installed 

                   … See Page 4-1 

D

5

DIP Switch

 – an acronym for Dual Inline Package Switch - it is a mountable two-position 

                                        slide switch containing up to 16 individual switches per block assembly located  

                                      on a Printed Circuit Board (PCB), which may be set to an 'ON' or 'OFF' position. 

                             DIP Switches are often used in circuits where manual selection of operational 

                             changes, options and features are desired … See Page 2-1
6

Dispense

 – the Function performed when Pushbutton “B” is depressed during Test T0 and 

                          Test T7 in Section 6… See Page 1-4
7

Drum (Stacker)

 – the Banknote storage area within the Recycler … See Page 6-3

E

8

E-Clip

 – a semicircular clip that resembles a capital letter “E” designed to fit onto a shaft 

                      groove to retain a component, or the shaft itself in place … See Page 4-1
9

EEPROM

 – an acronym for Electronically Erasable Programmable Read Only Memory. 

                            A form of non-volatile Read Only Memory (ROM), which can be both written 

                            to, and erased, via electronic signals without the need to remove it from its 

                            Circuit Board housing where it is installed. EEPROMS are often used to store  

Summary of Contents for VEGA-RC

Page 1: ...e http www jcm hq co jp 2009 Japan CashMachine Co Limited Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com VEGA RC BankNote Recycler Operation and Maintenance Ser...

Page 2: ...vice personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or...

Page 3: ...Outside Dimension 1 7 Technical Contact Information 1 8 Americas Oceania 1 8 JCM American Corporation 1 8 Europe Africa Russia Middle East 1 8 JCM Europe GmbH 1 8 UK Ireland 1 8 JCM United Kingdom Lt...

Page 4: ...tection Board Removal 4 3 Rubber Pulley Drive Roller Removal 4 4 Clear Metallic Edge Belt Removal 4 4 Clear Metallic Edge Belt Replacement 4 6 5 WIRING DIAGRAMS 5 1 VEGA RC System Wiring Diagram 5 1 6...

Page 5: ...Shaft Assembly Parts List 7 16 VEGA RC Motor Unit Exploded View 7 17 VEGA RC Motor Unit Parts List 7 18 VEGA RC Course Reversing Assembly Exploded View 7 19 VEGA RC Course Reversing Assembly Parts Lis...

Page 6: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited i v VEGA RC BankNote Recycler Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...ty 2 4 Figure 2 12 Single Mode Restore 00 Fill 2 4 Figure 2 13 Continuous Mode Restore 00 Fill All 2 4 Figure 2 14 Waiting to Restore 01 Fill All 2 4 Figure 2 15 Note Retrieving Mode 30 STore 2 5 Figu...

Page 8: ...Cover L Removal 4 2 Figure 4 4 Base Part Removal 4 2 Figure 4 5 Motor Removal 4 2 Figure 4 6 Drive Motor Installation 4 2 Figure 4 7 Connector Removal 4 3 Figure 4 8 Open Close Detection Board Removal...

Page 9: ...on Loop Test C0 C0 6 7 Figure 6 21 Communication Loop Test Results 6 7 Figure 6 22 Motor Control Drive Value 70 6 8 Figure 6 23 Transport Tape Dirt Result Fm CO 6 8 Figure 6 24 Full Empty Detection Se...

Page 10: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited v i i i VEGA RC BankNote Recycler List of Figures THIS PAGE INTENTIONALLY LEFT BLANK...

Page 11: ...itch Settings vs Hex Values 6 3 Table 6 2 Typical DIP Switch Test Indications 6 4 Table 7 1 Entire VEGA RC Parts List Part 1 7 2 Table 7 2 Entire VEGA RC Parts List Part 2 7 4 Table 7 3 Entire VEGA RC...

Page 12: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited x VEGA RC BankNote Recycler List of Tables THIS PAGE INTENTIONALLY LEFT BLANK...

Page 13: ...nsions Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text Safety Instru...

Page 14: ...assemble the Recycler Unauthorized use by inadequately trained per sonnel or use outside the original manufacturer s intent for operation voids the warranty 3 Clean the VEGA Recycler Unit once a month...

Page 15: ...ecycle correctly or can cause a Banknote jam and or dam age to the Unit s Transport path See Figure 1 3 Banknotes exhibiting the following conditions should be avoided Torn Having excessive folds Dirt...

Page 16: ...primary component parts and their relative location Figure 1 4 VEGA RC Component Names a Function Button Descriptions A Change Display B Dispense C Restore D Retrieve b VEGA Attach Release Buttons c G...

Page 17: ...ith the VEGA unit b PC Windows 2000 XP c Power Supply e g UAC MIB232 etc d Host Machine Game Machine Vending Machine etc e Interface Connector VEGA f Maintenance Connector VEGA g Standard Marketplace...

Page 18: ...e approximately 4 seconds per note Diagnostic Indicators A 2 digit 7 segment LED Display and 2 single multi color LED Drum Stacker Capacity 30 notes 150mm new Banknote e g 100 Euto Banknotes Full dete...

Page 19: ...he Recycler Unit Outside Dimension Figure 1 6 illustrates the outside dimensions of the VEGA RC Unit Table 1 5 Product Electrical Specification Supply Voltage Hot swapping prohibited do not plug in ou...

Page 20: ...CM UNITED KINGDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asia JCM GO...

Page 21: ...r circular guide hole receptacles located on the VEGA Unit 2 Gently press the Unit down into the mating hole receptacles and listen for a click sound when the two 2 Latches lock in place between the V...

Page 22: ...at Cable Slit Type Pin No Signal Name I O I O Input Output Terminals as viewed from the Banknote Recycler s side Function 1 SGND Signal GND 2 SGND Signal GND 3 VEGA TXD DL TTL OUT Serial data signal o...

Page 23: ...rom the VEGA Unit 2 When start communication command is received from the VEGA Unit the VEGA RC status LED Display will indicate a Stand By Mode condition of 00 or indicate the active count of recycle...

Page 24: ...than two 2 seconds when in Stand By Mode the Seven 7 Segment Display flashing sequence indicated in Figure 2 13 will occur 3 When performing a Restore Mode by inserting a recyclable Banknote into the...

Page 25: ...t of the VEGA Insertion Slot the Seven 7 Segment Display will indicate the total remaining number of the stored recycled Ban knotes still within the VEGA RC Drum Stacker and then returns to Stand By M...

Page 26: ...le Table Typical Denomination 7 Segment Indicator Left Right 1 0 1 100 1 A 500 5 A 1000 1 B 2000 2 B 10000 1 C 0 5 Seconds Interval Figure 2 20 Storage Limit 30 LImit Interval 0 5 Seconds Figure 2 21...

Page 27: ...g Gear Control as follows Left Stack Right Dispense See Figure 2 25 b 6 The jammed Banknote can then be removed by opening the Rear Cover a b Remove Jam Lift Open Close Button to Open Rear Cover Figur...

Page 28: ...tity and specific cleaning preference 1 Open the Rear Cover and Clean the exposed Rubber Roller and four 4 Optical Sensors See Figure 2 27 2 Clean the Pinch Roller and four 4 Prisms See Figure 2 28 C...

Page 29: ...n for Air Jet Cleaning NOTE Be sure to clean above the Optical Sensors Prisms Rubber Rollers and the Pinch Roller by using a lint free cloth to remove dirt and foreign objects at least once a month NO...

Page 30: ...1 depicts part one of the basic VEGA RC Banknote acceptance flow process Intiializing a Initializing b Stand By c Command Input from VEGA Unit B To Command Flow See Figure 2 32 on page 2 11 d Key Inpu...

Page 31: ...s Command B Command Flow a Restore Command B1 To Restore Flow See Figure 2 34 on page 2 12 b Dispense Command B2 To Dispense Flow See Figure 2 35 on page 2 13 c Retrieving Command B3 To Retrieving Flo...

Page 32: ...ceptance flow process Restore a Is Error Clearing Completed A To Stand By See Figure 2 29 on page 2 9 F Stop D Clearing Error Flow Figure 2 33 VEGA RC Banknote Recycler Operational Flowchart Error Cle...

Page 33: ...of a typical VEGA RC Banknote acceptance flow process Clear Jam a Start Dispense b Dispense Completed c Decrement 1 Count Down on Display B2 Dispense Flow A To Stand By See Figure 2 31 on page 2 10 d...

Page 34: ...VEGA RC Banknote acceptance flow process Collect Log a Begin Retrieving b Is Retrieving Complete c Display Counter Count Down B3 Retrieving Flow A To Stand By See Figure 2 31 on page 2 10 d Has a JAM...

Page 35: ...Restore Key Input Notification to the VEGA Unit A To Stand by See Figure 2 29 on page 2 9 b Dispense Key C2 Dispense Key Input Notification to the VEGA Unit A To Stand By See Figure 2 29 on page 2 9...

Page 36: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 2 1 6 Section 2 VEGA RC BankNoteRecycler Installation Operation THIS PAGE INTENTIONALLY LEFT BLANK...

Page 37: ...GDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asia JCM GOLD HK LTD Pho...

Page 38: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 3 2 VEGA RC BankNote Recycler THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ...rom the VEGA RC Unit See Figure 4 1 b 2 Remove four 4 mounting screws See Figure 4 2 a1 a2 a3 a4 retaining the Main CPU Board See Figure 4 2 b to the Unit 3 Pull the CPU Circuit Board slightly outward...

Page 40: ...ssembly 6 Remove the two 2 Motor Mounting Screws 4 5 d1 d2 retaining the Motor to the Gear Box Cover and pull the Motor out of the Gear Box Cover Assembly NOTE DO NOT OVER TIGHTEN the Mounting Screws...

Page 41: ...4 9 a1 a2 holding the Course Reversing Assembly Figure 4 9 b in place Using one hand slightly flare widen the left and right Plastic sides of the Unit 2 Using the other hand grasp the Course Reversing...

Page 42: ...side See Figure 4 11 e Clear Metallic Edge Belt Removal To remove the Clear Metallic Edge Belt proceed as follows 1 Remove the three 3 End Cap retaining screws See Figure 4 12 a1 a2 a3 holding the Tr...

Page 43: ...semblies out of the VEGA RC Unit See Figure 4 13 j 10 Slide the Belt Bobbin See Figure 4 14 a1 a2 to the inside and pull the single 1 pin out of the Shaft See Figure 4 14 b 11 Separate the two 2 Belt...

Page 44: ...he Course Reversing Assembly See Figure 4 19 a Refer to Clear Metallic Edge Belt Removal on page 4 4 6 Pull out on the Belts to obtain some slack and then re install the Course Reversing Assembly for...

Page 45: ...es the VEGA RC Bill Recycler Frame wiring diagram for the following items System Wiring Diagram 5 WIRING DIAGRAMS VEGA RC System Wiring Diagram Figure 5 1 VEGA RC System Wiring Diagram CN2 is a Connec...

Page 46: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 5 2 Section 5 VEGA RC BankNote Recycler Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Page 47: ...r Comm Connector To Power 3rd pin 4th pin for Loop Test Supply a VEGA RC Unit b Harness Provide a loop connection between the 3rd and 4th pin to perform the Communication Loop Test c Power Supply e g...

Page 48: ...begin the Performance Test Modes 3 Figure 6 4 illustrates the nine 9 Seven 7 Seg ment Display patterns that occur during the vari ous Performance Tests selections 4 Use Pushbuttons B or D to select a...

Page 49: ...ock and then verifying that a correct output is presented on the Seven 7 Segment Dis play During the Test the DIP Switches function as an 8 bit Binary Counter which outputs a decimal value from 0 to 2...

Page 50: ...s now complete Press and hold down the A Pushbutton for 3 seconds to return the Unit to the Test Selection Mode VEGA ESCROW SENSOR VEGA STACK IN SEN SOR AND VEGA RC FLAP SENSOR INPUT TESTS These tests...

Page 51: ...est proceed as follows 1 Use Pushbutton B or D on the VEGA RC to select Test Zero T0 2 Press Pushbutton A The Seven 7 Segment Display should indicate TS followed by 01 3 On the VEGA BV Unit press in o...

Page 52: ...shown in Figure 6 17 4 If the VEGA RC Unit currently contains any Banknotes verify that the displayed A D value is less than 80H 5 If the VEGA RC does not contain any Banknotes verify that the displa...

Page 53: ...the Red LED will be lit and the Display will indicate NG Examples of both Test results are shown in Figure 6 21 The Communication Loopback Test is now complete The VEGA BV Unit should now be powered d...

Page 54: ...perform this test first run Transport Belt Dirt Confirmation Test T9 When the Seven 7 Seg ment Display on the VEGA RC indicates the value shown in Figure 6 23 above proceed as follows 1 Press Pushbut...

Page 55: ...ton D will allow the user to cycle back and view the A D Values again 4 To exit the Test Press and hold down the A Pushbutton on the VEGA RC Unit for 3 seconds to return the Unit to Test Selection Mod...

Page 56: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 6 1 0 Section 6 VEGA RC BankNote Recycler Performance Tests THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...ded View and Parts List Part 3 Entire VEGA RC Exploded View and Parts List Part 4 Entire VEGA RC Exploded View and Parts List Part 5 Entire VEGA RC Exploded View and Parts List Part 6 VEGA RC Tray Ass...

Page 58: ...Parts List Part 1 Ref No EDP No JAC No Description Qty Remark 1 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 4 2 144781 900 200349R FRONT COVER 1 3 144415 300 200158R MAIN BOARD...

Page 59: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 3 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 2 Figure 7 2 Entire VEGA RC Exploded Vie...

Page 60: ...EGA RC Parts List 2 Table 7 2 Entire VEGA RC Parts List Part 2 Ref No EDP No JAC No Description Qty Remark 101 104332 186 360000R M3x6 Pan Head Polycarbonate Screw 4 102 144786 900 200370R COVER Left...

Page 61: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 5 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 3 Figure 7 3 Entire VEGA RC Exploded Vie...

Page 62: ...rts Lists Entire VEGA RC Parts List 3 Table 7 3 Entire VEGA RC Parts List Part 3 Ref No EDP No JAC No Description Qty Remark 201 005555 186 260106 M2 6x6 Pan Head Screw with Washer 3M 4 202 VEGA RC MO...

Page 63: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 7 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 4 Figure 7 4 Entire VEGA RC Exploded Vie...

Page 64: ...re VEGA RC Parts List 4 Table 7 4 Entire VEGA RC Parts List Part 4 Ref No EDP No JAC No Description Qty Remark 301 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 2 302 Entire VEGA...

Page 65: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 9 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 5 Figure 7 5 Entire VEGA RC Exploded Vie...

Page 66: ...R IDLE GEAR 2 1 403 144727 900 200374R FBD GEAR 2 404 144743 200 200773R SET PIN15 3 405 144584 200 200774R BEARING 4 406 144755 200 200775R SIDE FRAME Left Assy 1 407 145993 300 200159R INTERRUPT BOA...

Page 67: ...00190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 11 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 6 Figure 7 6 Entire VEGA RC Exploded Vie...

Page 68: ...SIDE FRAME R 1 507 144737 900 200379R PULLEY BEAM 2 508 144766 900 200381R MAIN BOBBIN 1 509 144730 200 200777R BOBBIN AXLE 1 510 144770 200 200780R CLIP 2 511 144723 900 200382R HANDLE GEAR 1 512 005...

Page 69: ...90RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 1 3 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Tray Assembly Exploded View Figure 7 7 VEGA RC Tray Assembly Ex...

Page 70: ...4777 900 200383R TRAY COVER 1 602 144791 900 200384R TIGHTENING CS 2 603 144758 900 200385R CROWN PULLEY 2 604 144734 200 200781R TIGHTENING AXLE 1 605 144762 900 200386R LATCH HANDLE 1 606 091517 100...

Page 71: ...EDP 148851 2009 Japan CashMachine Co Limited 7 1 5 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC FB Upper Shaft Assembly Exploded View Figure 7 8 VEGA RC FB Upper Shaft A...

Page 72: ...Parts List Ref No EDP No JAC No Description Qty Remark 701 144773 200 200783R BOBBIN CAP 4 702 144751 900 200390R FELT 4 703 144772 900 200391R BOBBIN CORE 4 704 144769 900 200392R FILM BOBBIN 2 705...

Page 73: ...00190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 1 7 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Motor Unit Exploded View Figure 7 9 VEGA RC Motor Unit Explo...

Page 74: ...398R BOTTOM 1 803 144726 900 200399R RC MOTOR GEAR 1 804 113898 200 200750R 3x18 Parallel Pin Sustainer Hard 2 805 144636 900 200400R IDLE GEAR3 1 806 144784 200 200785R GEAR BOX COVER 1 807 003609 18...

Page 75: ...DP 148851 2009 Japan CashMachine Co Limited 7 1 9 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Course Reversing Assembly Exploded View Figure 7 10 VEGA RC Course Reversin...

Page 76: ...901 144761 200 200787R ENCODER 1 902 144775 900 200403R COURSE RVERSING GUIDE 1 903 144753 900 200404R RUBBER PULLEY 2 904 144612 200 200788R SET PIN 8 3 905 145993 300 200159R INTERRUPT BOARD 1 Encod...

Page 77: ...EDP 148851 2009 Japan CashMachine Co Limited 7 2 1 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC FB Lower Shaft Assembly Exploded View Figure 7 11 VEGA RC FB Lower Shaft...

Page 78: ...Assembly Parts List Ref No EDP No JAC No Description Qty Remark 1001 144743 200 200773R SET PIN 15 2 1002 144770 200 200780R CLIP 2 1003 144773 200 200783R BOBBIN CAP 4 1004 144751 900 200390R FELT 4...

Page 79: ...tional 2 10 I Installation steps for performing an 2 1 J JCM Contact Information Address and Telephone Numbers for A 4 M Machine Lock up Error Codes table listings of A 3 N Navigation within manual pr...

Page 80: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 8 2 Section 8 VEGA RC BankNote Recycler Index THIS PAGE INTENTIONALLY LEFT BLANK...

Page 81: ...tton longer than 3 seconds to return to normal operation A TROUBLESHOOTING Table A 1 Operational Error Codes Error Codes Causes Solutions 11 Restore Error A Banknote remains in the VEGA RC internal Dr...

Page 82: ...e is not a Banknote Jam See Clearing a Banknote Jam on page 2 7 in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are prop...

Page 83: ...ecking the Transport Encoder while initializing Check that the Transport Tape is not cut or slack Check that the following assemblies are properly connected and or harnessed and all of the Unit s Sens...

Page 84: ...l support jcm germany com UK Ireland JCM UNITED KINGDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ...

Page 85: ...semiconductor device mounted on a Printed Circuit Board PCB It is used in conjunction with other interface micro chips and memory devices and is responsible for controlling the overall operation of th...

Page 86: ...BV Cash Box or to the VEGA RC Recycler Drum Stacker See Page 6 3 Also see Page 2 6 of the VEGA Operation and Maintenance Service Manual L 14 LED an acronym for Light Emitting Diode An LED is a semico...

Page 87: ...Coin Changers OPF compatibility is a featured option in the VEGA RC See Page 1 2 21 Optical Sensor a Photo Sensitive Device and LED combination which generates a signal of varying amplitude in respon...

Page 88: ...controller and is commonly found on nearly all Personal Computers built today The VEGA BV features a USB interface allowing the user to download data files into flash memory quickly and easily from a...

Page 89: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited VEGA RC BankNote Recycler...

Page 90: ...EGA RC BankNote Recycler P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited Issue 4078 SME 01 00 Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com...

Reviews: