JLA D30 Phase 7 Non-Coin Installation Manual Download

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SECTION II

SPECIFICATIONS

A. SPECIFICATIONS

Shaded areas are stated in metric equivalents

10/8/03

A reversing dryer is available with 3-phase (3ø) 1/2 hp (0.373 kW) motors standard.

* * Size of piping to dryer varies with installation conditions. Contact factory for assistance.
*** Specify air-operated or electromechanical steam damper system. Air-operated steam damper system

must be

provided with clean, dry, and regulated 80 psi +/- 10 psi (5.51 bar +/- 0.68 bar) air supply.

NOTE:

Manufacturer reserves the right to make changes in specifications at any time without notice or
obligation.

Gas

Electric

Steam***

BASKET (TUMBLER) DIAMETER

32-3/4”

83.2 cm

BASKET (TUMBLER) DEPTH

19”

48.3 cm

BASKET (TUMBLER) MOTOR

1/2 hp*

0.373 kW

DOOR OPENING (DIAMETER)

21-1/2”

54.61 cm

BASKET (TUMBLER) VOLUME

9.26 cu ft

0.262 cu m

AIRFLOW (60 Hz)

460 cfm

13.02 cmm

AIRFLOW (50 Hz)

386 cfm

10.93 cmm

DRYERS PER 20’/40’ CONTAINER

14/30

DRYERS PER 45’/48’ TRUCK

45/45

S.A.F.E. WATER CONNECTION

3/4” M.N.P.T.

VOLTAGE AVAILABLE

120-460v 1ø - 3ø 3, 4w 50/60 Hz

APPROX. WEIGHT (UNCRATED)

407 lbs

184.6 kg

APPROX. WEIGHT (CRATED)

446 lbs

202.1 kg

HEAT INPUT

78,000 Btu/hr

19,656 kcal/hr

INLET PIPE CONNECTION

1/2” F.B.S.P.T.**

OVEN SIZE

Btu/hr

(60 Hz)

kcal/hr

(50 Hz)

51,194

12,901

68,258

17,201

81,910

20,641

VOLTAGE AVAILABLE

120-460v 1ø - 3ø 3, 4w 50/60 Hz

APPROX. WEIGHT

(UNCRATED)

435 lbs

197.3 kg

APPROX. WEIGHT

(CRATED)

474 lbs

214.8 kg

COMPRESSED AIR VOLUME

0.75 cfh

0.02 cmh

STEAM CONSUMPTION

98.8 lbs/hr

44.8 kg/hr

OPERATING PRESSURE

125 psi max

8.6 bar

BOILER HP NORMAL LOAD

2.9

AIR CONNECTION

1/8” F.N.P.T.

SUPPLY CONNECTION

1” F.N.P.T.

RETURN CONNECTION

1” F.N.P.T.

Summary of Contents for D30 Phase 7 Non-Coin

Page 1: ...ment Installation and service must be performed by a qualified installer service agency or the gas supplier AVERTISSEMENT Assurez vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables...

Page 2: ..._________________________________________________________________ Serial Number s ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your distrib...

Page 3: ... IN OPERATION CAUTION DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION FOR YOUR SAFETY DO NOT DRY MOP HEADS IN THE DRYER DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES WARNING UNDER NO CIRCUMSTANCES should the dryer door switch lint drawer switch or the heat safety circuit devices ever be disabled Caution Label all wires prior to disconnection when servicing controls Wiring errors...

Page 4: ...ncluded with the dryer WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER SCREEN IN PLACE EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED Dryer must not beinstalled or stored in an area where itwill be exposed to water or weather The wiring diagram for the dryer is located in the front electrical control box area IMPORTANT Dryer must be installed in a location environment which the am...

Page 5: ...E Exhaust Requirements 12 F Electrical Information 18 G Gas Information 24 H Steam Information 28 I Preparation For Operation Start Up 33 J Preoperational Tests 34 K Preoperational Instructions 35 L Shutdown Instructions 38 SECTION IV SERVICE PARTS INFORMATION 39 A Service 39 B Parts 39 SECTION V WARRANTY INFORMATION 40 A Returning Warranty Cards 40 B Warranty 40 SECTION VI ROUTINE MAINTENANCE 41 ...

Page 6: ...DATA LABELINFORMATION 44 SECTION VIII REVERSING TIMER SPIN DWELL ADJUSTMENTS 46 SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 47 SECTION X SENSOR ACTIVATED FIRE EXTINGUISHING S A F E SYSTEM 49 ...

Page 7: ...epted but the number received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freight terminal immediately and file a claim The freight company considers this concealed damage This type of freight claim is very difficult to get paid and becomes extremely difficult whe...

Page 8: ...your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 4 Installation and service must be performed by a qualified installer service agency or gas supplier 5 Dryer s must be exhausted to the outdoors 6 Although the manufacturer produces a very versatile dryer there are some articles that due to fabric compos...

Page 9: ...RSONAL INJURY OR FIRE COULD RESULT 10 This dryer is not to be used in the presence of dry cleaning solvents or fumes 11 Remove articles from the dryer as soon as the drying cycle has been completed WARNING Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard 12 READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER 13 For safet...

Page 10: ... DOOR OPENING DIAMETER 21 1 2 54 61 cm BASKET TUMBLER VOLUME 9 26 cu ft 0 262 cu m AIRFLOW 60 Hz 460 cfm 13 02 cmm AIRFLOW 50 Hz 386 cfm 10 93 cmm DRYERS PER 20 40 CONTAINER 14 30 DRYERS PER 45 48 TRUCK 45 45 S A F E WATER CONNECTION 3 4 M N P T VOLTAGE AVAILABLE 120 460v 1ø 3ø 3 4w 50 60 Hz APPROX WEIGHT UNCRATED 407 lbs 184 6 kg APPROX WEIGHT CRATED 446 lbs 202 1 kg HEAT INPUT 78 000 Btu hr 19 6...

Page 11: ...7 SPECIFICATIONS GAS ELECTRIC OR STEAM NOTE Manufacturer reserves the right to make changes in specifications at any time without notice or obligation ...

Page 12: ...d in an upright position at ALLtimes The dryer can be moved to its final location while still attached to the skid or with the skid removed To unskid the dryer locate and remove the four 4 bolts securing the base of the dryer to the wooden skid Two 2 are at the rear base remove the back panel for access and two 2 are located in the bottom of the lint chamber To remove the two 2 bolts located in th...

Page 13: ...y Requirements in Section D 5 Clearance provisions must be made from combustible construction as noted in this manual refer to Dryer Enclosure Requirements in Section C 6 Provisions must be made for adequate clearances for servicing and for operation as noted in this manual refer to Dryer Enclosure Requirements in Section C 7 Dryer must be exhausted to the outdoors as noted in this manual refer to...

Page 14: ... 96 cm is suggested for ease of maintenance 1 inch 2 54 cm maximum for electric dryers 18 inch 45 72 cm minimum for steam dryers NOTE Air considerations are important for proper and efficient operation Dryers may be positioned sidewall to sidewall However a 1 16 1 5875 mm minimum allowance must be made for the opening and closing of the control door It is suggested that the dryer be positioned abo...

Page 15: ...ally to the dryers The dryer must be installed with provisions for adequate combustion and make up air supply EXAMPLE For a bank of eight 8 dryers two 2 unrestricted openings measuring 2 feet by 2 feet 0 61 meters by 0 61 meters 4 square feet 0 372 square meters are acceptable IMPORTANT Make up air openings should not be located in an area directly near where exhaust ventsexitthebuilding Allowance...

Page 16: ...ct to which it is connected ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building Additionally inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning IMPORTANT When connecting ductwork to the dryer exhaust duct be sure that when screws are used they DO NOT restrict the operation both opening and...

Page 17: ...0 0195 inches 26 gauge 0 05 mm thick SINGLE DRYER VENTING IMPORTANT For exhaust duct runs over 85 feet 25 9 meters a minimum size of 10 inches 25 4 cm must be used HORIZONTAL VENTING When a single 8 inch 20 32 cm horizontal vent is used the ductwork to the outlet cannot exceed 85 feet 25 9 meters refer to Illus A below This calculation of 85 feet 25 9 meters compensates or allows for the use of a ...

Page 18: ...ed downward outside outlet Illus B If the length of the ductwork run or quantity of elbows used exceeds the above noted specifications the cross sectional area of the ductwork must be increased in proportion to the number of elbows or duct run added IMPORTANT For extended ductwork runs the cross sectional area of the ductwork can only be increased to an extent For extended ductwork runs a professi...

Page 19: ...to one 1 main common duct with a vertical run NOTE Distance between dryer single ducts being connected to the main common duct must bea minimum of 34 1 4 87 cm dryer width Ductwork should be laid out in such a manner where allowances are made at rear area of the dryer for removal of rear service panels or guards The illustrations on page 16 show the minimum cross section area for multiple dryer ve...

Page 20: ...16 HORIZONTAL VENTING Illus C VERTICAL VENTING Illus D ...

Page 21: ... passes through combustible materials the opening must be 2 inches 5 08 cm larger than the duct all the way around The duct must be centered within this opening 10 The outside of the ductwork must be protected from the weather A 90 elbow must be used for horizontal run and when vertically through a roof by using a 180 turn to point the opening downward The distance between the exhaust duct and the...

Page 22: ...with copper wire only DO NOT use aluminum wire which could cause a fire hazard The copper conductor wire cable must be of proper ampacity and insulation in accordance with electric codes for making ALL service connections NOTE The use of aluminum wire willVOIDTHEWARRANTY IMPORTANT A separate protected circuitmust be provided to each dryer NOTE An individual ground circuit must be provided to each ...

Page 23: ... RK5 ONLY Calculate determine correct fuse value by applying either local and or National Electrical Codes to listed appliance amp draw data Circuit breakers are thermal magnetic industrial motor curve type ONLY For others calculate verify correct breaker size according to appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type SERVICE VOLTAGE ...

Page 24: ...gnetic industrial type ONLY For others calculate verify correct breaker size according to appliance amp draw rating and type of breaker used Circuit breakers for 3 phase 3ø dryers must be 3 pole type 15 kW ELECTRIC SERVICE VOLTAGE PHASE WIRE SERVICE APPROX AMP DRAW CIRCUIT BREAKER 60 Hz 50 Hz 208 1ø 2 77 100 230 240 1ø 2 67 68 90 380 3ø 4 28 35 20 kW ELECTRIC 208 1ø 2 101 125 230 240 1ø 2 88 89 12...

Page 25: ...rruptions such as a meter pump plastic rubber or other insulating connectors they must be jumped out with no 4 copper wire and securely clamped to bare metal at both ends IMPORTANT For personal safety and proper operation the dryer must be grounded Provisions are made for ground connection in each dryer at the electrical service connection area 4 Electrical Connections A wiring diagram is located ...

Page 26: ... is provided in the rear electrical box to connect your service ground FOR 110V APPLICATIONS FOR 208 230 240VAPPLICATIONS Single Phase Electrical Lead Connections Black Positive White or Red Neutral or L2 Green Ground ...

Page 27: ...r s current draw This information is printed on the dryer s data label The electrical input connections are made at the electric oven contactor located inside the assembly at the rear center upper section of the dryer The ground connection is made to a copper lug also provided in this area To gain access remove oven rear service cover IMPORTANT A strain relief must be used where the inputwiringent...

Page 28: ...OR EXPLOSION COULD RESULT 1 Gas Supply The gas dryer installation must meet the American National Standard National Fuel Gas Code ANSI Z223 1 LATEST EDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION as well as local codes and ordinances and must be done by a qualified professional NOTE Undersized gas piping will resu...

Page 29: ...pressure must be regulated upstream of the dryer The pressure measured at each gas valve pressure tap must be a consistent 10 5 inches 26 2 mb water column There is no regulator or regulation provided in an L P dryer The pressure must be regulated at the source L P tank or an external regulator must be added to each dryer Shaded area is stated in metric equivalent Drill Measurement Size D M S equi...

Page 30: ...tus being supplied The dryer is provided with a 1 2 N P T inlet pipe connection extending out the back area of the burner box The minimum pipe size supply line to the dryer is 1 2 N P T For ease in servicing the gas supply line of each dryer must have its own shutoff valve The size of the main gas supply line header will vary depending on the distance this line travels from the gas meter or in the...

Page 31: ...T Test ALL connections for leaks by brushing on a soapy water solution liquid detergent works well WARNING NEVER TESTFOR LEAKSWITHAFLAME ALL components materialsmust conformto National Fuel Gas Code Specifications ANSI Z223 1 LATEST EDITION or in Canada CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION for General Installation and Gas Plumbing as well as local codes an...

Page 32: ...which willVOIDTHEWARRANTY NOTE The dryer is manufactured with a pneumatic piston damper system which requires an external supply of air 80 psi 10 psi 5 51 bar 0 68 bar 1 Steam Coil PH Level The normal PH level for copper type steam coils must be maintained between a value of 8 5 to 9 5 For steel type steam coils the PH level must be maintained between a value of 9 5 to 10 5 These limits are set to...

Page 33: ...he dryer to be isolated from the supply main and the return main if the dryer needs maintenance work e Install an inverted bucket steam trap and check valve at least 12 inches 30 48 cm below the steam coil as close to the coil as possible 1 A trap with a capacity of 350 lbs 160 kg of condensate per hour at 125 psi 8 61 bar is needed for each unit f The supply line and the return line should be ins...

Page 34: ...tromechanical Steam Damper Option Shaded areas are stated in metric equivalents b Air Connection Air connection to system 1 8 N P T c Air Regulation No air regulator or filtration is provided with the dryer External regulation filtration of 80 psi 5 51 bar must be provided It is suggested that a regulator filter gauge arrangement be added to the compressed air line just before the dryer connection...

Page 35: ...heat to start the drying process When the damper is closed ambient air is drawn directly into the basket tumbler allowing a rapid cool down Diagram 1 shows the damper in the heating open mode allowing heat into the basket tumbler Diagram 2 shows the damper in the cool down closed mode pulling ambient air directly into the basket tumbler without passing through the coils NOTE With the dryer off or ...

Page 36: ... Flow Control Operation Adjustment Damper operation was tested and adjusted prior to shipping at 80 psi 5 51 bar If damper air adjustment is necessary locate the flow control valve and make the necessary adjustments as noted below ...

Page 37: ...st be checked to assure that this important safety control is functioning 5 Check bolts nuts screws terminals and fittings for tightness and security 6 GAS MODELS be sure that ALL gas shutoff valves are in the open position 7 Check ALL back guard panels and service box covers have been replaced 8 Check the lint drawer to assure that it is closed and secured in place 9 Rotate the basket tumbler dru...

Page 38: ...ed with a Direct Spark Ignition DSI system the DSI control module has internal diagnostics Ifignitionisnot established within three 3 attempts the heat circuit in the DSI control module will LOCKOUT until manually reset To reset the DSI system open and close the main door and restart the dryer b A gas pressure test should be taken at the gas valve pressure tap of each dryer to assure that the wate...

Page 39: ...squirrel cage fan should spin in the clockwise CW direction If it is the phasing is correct If the phasing is incorrect reverse two 2 of the three 3 leads at connections L1 L2 and L3 of the power supply to the dryer IMPORTANT If the blower squirrel cage fan is rotating in the wrong direction thiswillnotonly drastically reduce drying efficiency but it can also cause premature component failure K PR...

Page 40: ...the L E D display will read the temperature cycle selected and the drying time d The dryer will continue through the drying and cooling cycles showing time counting downward IMPORTANT If the door is opened during a cycle both the heat and motor will stop However the microprocessor controller computer will continue to count downward in time Continuation of the cycle will resume only after the door ...

Page 41: ...ill also start the dryer The six 6 preprogrammed drying cycles A through F have been stored in the microprocessor controller computer memory Refer to the Programming Manual supplied with the dryer for morespecificoperatinginstructions NOTE The dryer can be stopped at any time by opening the main door or by pressing the STOP red key To restart the dryer press the START green key or a preprogrammed ...

Page 42: ...t switch or the circuit breaker 2 Discontinue the heat supply a GAS MODELS discontinue the gas supply 1 SHUT OFF external gas supply shutoff valve 2 SHUT OFF internal gas supply shutoff valve located in the gas valve burner area b STEAM MODELS discontinue the steam supply 1 SHUT OFF external location furnished shutoff valve 2 SHUT OFF internal steam valves in the supply lines and the return lines ...

Page 43: ...number andserial numberso that your inquiry is handled in an expeditious manner B PARTS 1 Replacement parts should be purchased from the distributor from whom the JLA equipment was purchased If the distributor cannot be contacted or is unknown contact the JLA Parts Department for a distributor in your area Parts may also be purchased directly from JLA Parts Department by calling 01422 822282 or yo...

Page 44: ...ate warranty cardmust be completed and returned for each individual dryer NOTE Be sure to include the installation date when returning the warranty card s B WARRANTY For a copy of the JLA commercial warranty covering your particular dryer s contact the JLA distributor from whom you purchased the equipment and request a dryer warranty form If the distributor cannot be contacted or is unknown warran...

Page 45: ...ND LIQUIDS NOTE Suggested time intervals shown are for average usage which is considered six 6 to eight 8 operational running hours per day IMPORTANT Dryer produces combustible lint andmust be exhausted to the outdoors Every 6 months inspect the exhaust ducting and remove any lint build up SUGGESTED CLEANING SCHEDULE EVERY THIRD OR FOURTH LOAD Clean the lint screen every third or fourth load A clo...

Page 46: ...ATION AND EVERY 6 MONTHS THEREAFTER Inspect bolts nuts screws bearing setscrews grounding connections and nonpermanent gas connections unions shutoff valves and orifices Motor and drive belts should be examined Cracked or seriously frayed belts should be replaced Tighten loose V belts when necessary Complete operational check of controls and valves Complete operational check of ALL safety devices ...

Page 47: ...er pull drawer out approximately halfway Rotate move lint drawer stop hinge refer to the illustration below downward and pull the drawer out IMPORTANT After replacing the lint drawer back into the dryer be sure to rotate move hinge back to the upward stop position ...

Page 48: ...roper service parts information from JLA This information is on the data label which is located on the left side panel area behind the top control access door When contacting JLA please have the model number and serial number available SECTIONVII DATALABELINFORMATION ...

Page 49: ... describes ALL possible options on your particular model 4 TYPE OF HEAT This describes the type of heat for your particular dryer gas either natural gas or liquid propane L P gas electric or steam 5 HEAT INPUT for GAS DRYERS This describes the heat input in British Thermal Units per Hour Btu hr 6 ORIFICE SIZE for GAS DRYERS Gives the number drill size used 7 ELECTRIC SERVICE This describes the ele...

Page 50: ... area of the dryer Both the dwell stop time and basket tumbler spin time are adjustable by mode selection switches located on the electronic timer as noted in the illustration below TIMING LEGEND SPIN TIME Adjustment Position Number 1 2 3 4 5 Time in Seconds 30 60 90 120 150 DWELL STOP TIME Adjustment Position Number 1 2 3 4 5 Time in Seconds 5 6 3 7 6 8 9 10 2 Values shown are 1 second ...

Page 51: ...er Board a Upon completing installation of the replacement microprocessor controller computer board reestablish power to the dryer b Start the drying cycle c Verify that the applicable indicator lights on the back side of the microprocessor controller computer board are lit Refer to the illustration below ...

Page 52: ...there is a call for heat The DSI module will LOCKOUT if the gas burner flame is not sensed at the end of the trial for ignition period The trial for ignition period will be repeated for a total of three 3 retries trials the initial try and two 2 more retries trials If the flame is not sensed at the end of the third retry trial inter purge period of 30 seconds the DSI module will LOCKOUT light emit...

Page 53: ...ndition remains or reignites While the water jet s are activated the basket tumbler will jog to move the water throughout the load The microprocessor will display that the system was activated and will continue to display until the dryer is attended to We have tried to make this manual as complete as possible and hope you will find it useful Manufacturer reserves the right to make changes from tim...

Page 54: ...ter solenoid valve is a 1 2 M P T the S A F E system must be supplied with a minimum water pipe size of 1 2 and be provided with 40 psi 20 psi 2 75 bar 1 37 bar of pressure For use of optional manual bypass a second source with the same piping and pressure requirements is required Flexible 1 2 feeds must be provided to avoid damage to electric water solenoid valve by vibration IMPORTANT Flexible s...

Page 55: ... P T connection and a 1 2 bushing is supplied to provide theminimum1 2 supply feed line Flexiblesupply line coupling must be used in effort to avoid damage to electric water solenoid valve IMPORTANT Flexible supply line couplingmust be used Solenoid valve failure due to hard plumbing connectionsWILLVOID WARRANTY It is recommendedthat a filter or strainer be installed in the water supply line Typic...

Page 56: ...ear area of the dryer or the water supply is located in an area where it will be exposed to cold freezing temperatures provisions must be made to protect these water lines from freezing WARNING If the water in the supply line or water solenoid valve freezes the S A F E systemwill be INOPERATIVE The manual ball cock shutoff valve must be located outside of the dryer at a distance from the dryer whe...

Page 57: ...ove trip point if so water will remain on The control will continue to check if temperature is above trip point every 30 seconds If the water has been on for a constant 10 minutes the water will be turned off regardless of the temperature If the temperature has dropped below trip point the control will turn off the water prior to 10 minutes SYSTEM RESET After the microprocessor determines that the...

Page 58: ...re ordering We have tried to make this manual as complete as possible and hope you will find it useful Manufacturer reserves the right to make changes from time to time without notice or obligation in prices specifications colors and material and to change or discontinue models Illus No Part No Qty Description 1 165114 1 S A F E System Solenoid Water Valve 24V 50 60 Hz 2 143220 1 3 8 F P T Brass T...

Page 59: ...2752 1 S A F E System Temperature Probe Assembly includes illus nos 1 through 5 2 154007 2 Push On Fastener 3 390390 1 Sensor Bracket ONLY 4 150301 2 8 18 x 7 16 Phillips Pan Head TEK Screw 5 122647 1 Connector ONLY does not include terminals ...

Page 60: ...JLA PartNo 113369 1 03 19 02 25 2 03 25 02 100 3 09 05 02 100 4 11 01 02 100 5 03 18 03 100 6 04 25 03 100 7 10 09 03 30 ...

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