GENERAL INFORMATION
5
Gaskets Oil seal and O-rings
1. Replace all gaskets, oil seals and O-rings when
overhauling the engine. All gasket surfaces, oil seal
lips and o-rings surface must be cleaned.
2. Properly oil all mating parts and bearings during
reassembly. Apply grease to the oil seal lips.
Caution
Lock washer/plates and cotter pins
1.Replace all lock washer/plates and cutler pins after
removal. Bend lock tabs along the bolt or nut flats
after the bolt or nut has been tightened to specification.
Bearings and oil seals
Install bearings and oil seals so that the manufactures
marks of numbers are visible. When in-stalling oil
seals, apply a light coating of lightweight lithium base
grease to the seal lips. Oil bearings liberally when
installing, if appropriate.
Circlips
Check all circlips carefully before reassembly. Al-
ways replace piston pinclips after one use.
Replace distorted circlips, when installing a circlip
make sure that the sharp edged corner is positioned
opposite the thrust it receives view. Shafe.
Do not use compressed air to spin the bearings dry.
This will damage the bearing surfaces.
Summary of Contents for JS125-6B
Page 1: ......
Page 2: ...P P...
Page 10: ...P P...
Page 11: ...CHAPTER 1 GENERAL INFORMATION...
Page 18: ...P P...
Page 19: ...CHAPTER 2 SPECIFICATIONS...
Page 20: ...10 SPECIFICATIONS General specifications SAE 20W 40 SAE 10W 30...
Page 21: ...SPECIFICATIONS 11...
Page 22: ...12 SPECIFICATIONS...
Page 23: ...SPECIFICATIONS 13 Check the Specification...
Page 24: ...14 SPECIFICATIONS...
Page 25: ...SPECIFICATIONS 15...
Page 26: ...16 SPECIFICATIONS...
Page 27: ...SPECIFICATIONS 17...
Page 28: ...18 SPECIFICATIONS Lock torque Engine...
Page 29: ...SPECIFICATIONS 19 Body frame...
Page 31: ...SPECIFICATIONS 21 Lubrication point and type of lubricants Engine...
Page 32: ...22 SPECIFICATIONS Body YAMAHA 4 Stroke engine oil Light lithium base grease Special grease...
Page 34: ...24 SPECIFICATIONS Cam shaft Filter net assy Crankshaft assy Main axle Drive axle Clutch assy...
Page 35: ...CHAPTER 3 PERIODIC INSPECTION AND ADJUSTMENT...
Page 63: ...CHAPTER 4 ENGINE...
Page 125: ...CHAPTER 5 CHASSIS...
Page 135: ...CHASSIS 125 Brake shoes Camshaft lever Rear brake Indicator plate Brake camshaft...
Page 158: ...P P...
Page 159: ...CHAPTER 6 CABLE AND ELECTRIC APPLIANCE SYSTEM...
Page 168: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 158 Electric device principle...
Page 169: ...159 Electric appliance...
Page 170: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 160...
Page 175: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 165 Ignition system diagram...
Page 179: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 169 Electric start system...
Page 188: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 178 Charging system...
Page 191: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 181 Lighting system...
Page 196: ...CABLE AND ELECTRIC APPLIANCE SYSTEM 186 Signal system...
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Page 205: ...CHAPTER 7 TROUBLESHOOTING...
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