JETSURF G P User Manual Download Page 13 | Manualshive

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MODEL

RACE

Dimensions:

1800mm/70.87 inches

Width:

600mm/23.62 inches

Height:

150mm/5.91 inches

Weight:

18,5 kilograms/40.8 pounds

Maximum Load:

100 kilograms/220 pounds

Fuel Capacity:

2.8 liters/0.74 gallons

Power:

7,6 kW

MODEL

RACE TITANIUM

Dimensions:

1800mm/70.87 inches

Width:

600mm/23.62 inches

Height:

150mm/5.91 inches

Weight:

18,5 kilograms/40.8 pounds

Maximum Load:

100 kilograms/220 pounds

Fuel Capacity:

2.8 liters/0.74 gallons

Power:

9,6 kW

All the models are ONLY intended for racing purposes.

SPECIFICATIONS

SPECIFICATIONS

MODEL

RACE

MODEL

RACE TITANIUM

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Summary of Contents for G P

Page 1: ...USER MANUAL J E T S U R F U L T R A S P O R T J E T S U R F G P J E T S U R F R A C E J E T S U R F R A C E T I T A N I U M v e r s i o n 1 6 R 0 0 4 E N ...

Page 2: ...ent B C Brand name of the craft JetSurf Model ULTRA SPORT FACTORY GP RACE RACE TITANIUM Type of craft motorized surfboard Maximum Design Category D Type of hull monohull Construction material carbon Dimensions of hull 1800 mm length 600 mm beam 150 mm height Engine Engine serial number Type of main Propulsion two stroke petrol engine inboard Engine power 7 6 kW 9 6 kW RACE TITANIUM Engine name MSR...

Page 3: ...reafter referred to as the User Manual cannot anticipate every circumstance involved in owning or operating the motorized power board JetSurf strongly en courages owners and operators to regularly review the U S Coast Guard website www uscg mil or the relevant coast guard and or authority regulating the laws pertaining to the use of personal watercraft with particular attention to information prov...

Page 4: ... IN THE FREEWHEEL 73 TABLE OF REGULAR MAINTENANCE 75 9 WARRANTY 76 10 TROUBLESHOOTING 85 CHECKING FUNCTIONS OF SPARK PLUG AND TIMING SENSOR 86 SERVICE POINTS 90 IDENTIFICATION PLATES AND WARNINGS TABLE OF CONTENTS DECLARATION OF CONFORMITY 3 USER MANUAL 4 TABLE OF CONTENTS 6 1 IDENTIFICATION PLATES AND WARNINGS 7 2 SAFETY MATTERS 10 DEFINITION 11 GENERAL COMMON SENSE 11 CARBON MONOXIDE 12 ENGINE P...

Page 5: ...estions consult a sales repre sentative of JetSurf F I G U R E 1 sticker MSR 0316 H1 EN F I G U R E 2 sticker MSR 0316 M1 EN F I G U R E 3 warning on the ICU F I G U R E 4 stickers MSR 0116 M2 EN IDENTIFICATION PLATES AND WARNINGS IDENTIFICATION PLATES AND WARNINGS F I G U R E 1 F I G U R E 2 F I G U R E 4 F I G U R E 5 F I G U R E 3 MAGNET ...

Page 6: ...he JetSurf Limited Warranty statement which appears later in this Owner s Manual Familiarity with the nautical waters in which the power board will be operated is extremely important Currents especially strong ones can affect the performance of the power board and threaten the safety of the operator Pay attention to buoys and other markers also It is critical for all owners and operators to be pre...

Page 7: ...cially children are at least 33 feet 10 meters away The engine was designed and crafted for the JetSurf retail power board only Never use the engine for any other craft object projectile or item Such usage is expressly prohibited CARBON MONOXIDE Carbon monoxide CO is a gas and it can be extremely difficult to de tect because it has no color taste or odor and it can accumulate without awareness Exp...

Page 8: ...f cloth can become entangled in JetSurf moving parts If the owner operator has long hair it should be tied up or secured in some fashion so that the hair cannot become entangled in the engine s moving JetSurf An injury can occur nearby the jets as a result of water influx into the body cavities Conventional swimwear does not protect sufficiently against water being forced into rectum or vagina All...

Page 9: ...o maintain control via the control handle The rider should never be distracted from control of the pow er board Always keep the magnetic key with kill switch Paracord around the wrist so that when the rider goes overboard the engine will be immediately shut down REPORTING ACCIDENTS AND INSURANCE Federal law requires reporting of accidents in which A person dies A person disappears from the vessel ...

Page 10: ...above rules necessary in order to avoid immediate danger GENERAL EXPECTATIONS Always use common sense when encountering other vessels The power board is considered a pow ered watercraft and will be expected to give way to non powered vessels that have less manoeuvra bility The vessel that does not has the duty to take proper and timely action to sta out of the way of the stand on vessel Normally t...

Page 11: ...horizontal single cylinder engine developed for JetSurf exclusively Cylinder volume 90 cc Ultra Sport Factory GP100 Race 100 cc Race Titanium Compression ratio 11 1 Engine operational range 6 700 7 700 RPM Max Speed 48 km h 30 mph Ultra Sport 55 km h 34 mph Factory GP 58 km h 36 mph Race 60 km h 37 mph Race Titanium Electronic Controller Automatic electronic control unit with auto start stop Batte...

Page 12: ...s 43 pounds Maximum Load 100 kilograms 220 pounds Fuel Capacity 2 8 liters 0 74 gallons Power 7 6 kW MODEL ULTRA SPORT Dimensions 1800mm 70 87 inches Width 600mm 23 62 inches Height 150mm 5 91 inches Weight 19 5 kilograms 43 pounds Maximum Load 100 kilograms 220 pounds Fuel Capacity 2 8 liters 0 74 gallons Power 7 6 kW MODEL FACTORY GP MODEL ULTRA SPORT ...

Page 13: ...acity 2 8 liters 0 74 gallons Power 7 6 kW MODEL RACE TITANIUM Dimensions 1800mm 70 87 inches Width 600mm 23 62 inches Height 150mm 5 91 inches Weight 18 5 kilograms 40 8 pounds Maximum Load 100 kilograms 220 pounds Fuel Capacity 2 8 liters 0 74 gallons Power 9 6 kW All the models are ONLY intended for racing purposes SPECIFICATIONS SPECIFICATIONS MODEL RACE MODEL RACE TITANIUM ...

Page 14: ...hood Side fin incl screws remove for transport Main fin remove for transport Hood latch Grip Engine shut off key S 17 18cm M 18 19cm L 19 20cm ACCESSORIES Charger Timing sensor spare part Stand Main fin Side fin Set of tools Mounting tool for testing sparks from the spark plug Board bag Stand 3 DESCRIPTION OF PARTS Base ...

Page 15: ...g a small container single way valve Jet pump Engine starter Fuel tank Engine MSR 50 2 HTX Ignition coil Ignition control unit ICU without a coil Electric bilge pump Vacuum bilge pump DESCRIPTION OF PARTS Engine cooling system output nozzle ...

Page 16: ...rk Plug Boot holder Safety spring Exhaust cooling system output nozzle Drain Valve Drain Tube Freewheel Main Gear Countershaft Gear Cable to the engine starter Timing sensor Hall probe FUEL ENGINE STARTER CARBURETTOR ENGINE 50 2 HXT ...

Page 17: ...T BIO or oil meeting these standards NMMA TC W3 API TC ISO L EGD JASO FD FC TSI Bad mixing or use of petrol oil other than the prescribed one may lead to the engine damage These cases cannot be covered with the guarantee Fuel system consists of the fuel tank a fuel filter can be placed inside of fuel tank fuel hoses and a carburetor JetSurf has venting hose which leads from fuel tank up to the air...

Page 18: ... CPC coupling connecting the tube coming out of the tank and the blue tube going into the snorkel F I G U R E 1 The CPC coupling has a security clip which must be pressed when disconnected 2 Disconnect the second CPC coupling connecting the tube coming out of the tank to the tube going to the carburettor F I G U R E 2 The CPC coupling has a security clip which must be pressed when disconnected F I...

Page 19: ...gger When the throttle trigger is pressed you let more fuel in when it is released you let less fuel in EXHAUST Carbon monoxide CO is a side product of the petrol and petrole um based oil mixture in the com bustion engine It is not possible to neglect exposure to even a small amount of CO as CO is released from the bloodstream very slowly CO en ters the body through lungs and re places oxygen in t...

Page 20: ...n control unit ICU is connected and in operation LED diode is off and is not flashing Never try to charge the ignition control unit ICU using another charger differ ent from the one specified by JetSurf Permanent damage is not covered by the guarantee NEVER leave the engine shut off key inside engine shut off switch longer than 30 seconds if you are not going to continue in your ride Leaving the e...

Page 21: ...switches over to the POWER OFF state If the ICU voltage is sufficient for further operation it is expected that the key will be pulled out of the handle within thirty seconds after its inserting If the key remains in the handle holder longer than 30 seconds the ICU will get into the state FAULT which is signalled by means of the LED This fault is signalled until the key is pulled out of the handle...

Page 22: ... signalling the key was not pulled out of the handle POWER ON ICU DIAGNOSTICS low voltage on the battery POWER ON ICU DIAGNOSTICS blocked electric bilge pump the fault is signalled but it is possible to continue the ride but the electric bilge pump will be switched off until the ICU restart STARTER during the combustion engine starting there was a significant decrease of voltage in the battery RID...

Page 23: ...s necessary to get water or excessive fuel out of the engine This function can also be used if the rider tries to flood the carburettor before riding DESCRIPTION OF PARTS e n g i n e s h u t o ff k e y e n g i n e s h u t o ff k e y Engine shut off key placed in circle labeled MAGNET on ICU Engine shut off key removed from ICU ...

Page 24: ...not have to take the charger out of the cover it is adapted to charging 1 Disconnect the 4 pin connector red white blue and black which is attached to the cover of the connector placed on a metal or rubber wire on the ICU fixture When disconnecting the cover should be down and the charger connector up F I G U R E 1 a n d 2 You will thus prevent dampness getting into the charger connector Before co...

Page 25: ... THE BATTERY TO ITS FULL CAPACITY AND AVOID RAPID DISCHARGING TO THE MINIMUM LEVEL ALWAYS CHARGE THE BATTERIES BEFORE AND AFTER THE RIDE AFTER TE RIDE DO NOT LEAVE THE BATTERIES FLAT CHARGE THEM TO MINIMUM 50 OF THE CAPACITY In winter or when not using JetSurfTM it is necessary to charge the batteries in the ICU minimum once in every 3 months BRIEF OUTLINE OF BATTERY CHARGING MODE1 BAL CHARGE Mode...

Page 26: ...e freewheel jet L 3 A screw of the main jet H Screw adjustment p o s i t i o n s 2 a n d 3 are ALWAYS to be left to the seller PROCEDURE OF FREEWHEEL SETTING Required tools Allen key 2 5 spanner No 8 for the back nut N o t e 1 Freewheel screw p o s i t i o n 1 it is secured with a back nut from below If you adjust the freewheel FIRST LOOSEN THIS NUT When the freewheel has been set retighten it The...

Page 27: ...ation Fuel must always be transported only in canisters approved by the D O T organisation or CE Europe Transporting fuel in the fuel tank or in the engine may result in damage or injury Fuel vapours are even more un stable explosive and generally more dangerous than liquid fuel Never try to open the spark plug boot when the ignition control unit ICU is connected and in operation the LED must not ...

Page 28: ...fin F I G U R E 3 RIDE RIDE 5 RIDE BEFORE YOU START Before your first ride without being supervised by a sales person or a technician of JetSurf please make sure that you have read and understood the manual supplied together with the power board STAND Every JetSurf is supplied with a light stand The stand should be used on a solid levelled surface and it is only used to keep the JetSurf motorized ...

Page 29: ...hout sand and other impurities which might damage the thread After several rides lubricate the screw openings with Vaseline to prevent their corrosion It is strongly recommended to use all 3 fins under all circumstances It en sures the maximum control of the movement of the motorized power board We strongly recommend removing all 3 fins when transporting the Jet Surf motorized power board The fins...

Page 30: ...d or fuel tank as well as the motorized power board Such damage may lead to a serious injury or death Keep your arms legs and other body part away from all the jet inlets when the engine is in operation It could result in a serious injury When starting the JetSurf make sure that people especially children are at least 10 meters 33feet away from water jet pump Operation of the motorized power board...

Page 31: ...h can occur when you are trying to start JetSurf after a long time In general we recommend to use choke every time that you are trying to start JetSurf after more than 12 hours BRIEF DESCRIPTION OF STARTING 1 STAGE ICU activation Inserting the engine shut off key in the engine shut off switch for 5 seconds You can hear the electric pump Pulling the key out The ICU waits for 5 minutes for the key t...

Page 32: ...ary to get the JetSurf on bank and check it there JETSURF CONTROL THROTTLE During the very first ride the rider should learn how to operate the control handle and accelerate THIS SKILL IS CRUCIAL FOR JetSurf The rider can stay in the lying or kneeling position Only when he she knows how to control the throttle he she can stand up JETSURF CONTROL TURNING The next important step is turning You turn ...

Page 33: ...same foot in the front as the hand with which he she holds the con trol handle F I G U R E 6 As soon as your foot is firm in the strap put the other foot in the remaining strap Now you are ready to stand up The last thing you have to do is to straighten up and stand up When standing up it is necessary to maintain a constant speed Stand up continuously do not stop half way If you fall down during g...

Page 34: ...f key and hold it in the magnet position a wheel marked MAGNET on the control unit F I G U R E 5 This position will turn the starter without ignition from the spark plug The position is used for the needs of engine cleaning and it replaces the previous manual shaft turning ATTENTION The fourth point can only be performed if most of the water has already been pumped out manually or otherwise there ...

Page 35: ...h side and main fins N O T E If you have a two part main fin you can keep the platform on the board and unscrew only the spike We recommend to transport JetSurf without the fuel tank inside the board AIR TRANSPORT Airline companies do not like fuel in luggage and it might happen that they could refuse to transport your power board Therefore it is ABSOLUTELY NECESSARY to wash the fuel tank complete...

Page 36: ...make the guarantee void Although some companies may claim that they have an equivalent spark plug JetSurf strongly recommends the customers to use only spark plugs of NGK brand Using any spark plugs other than NGK may lead to the engine damage and will make the guarantee void MAINTENANCE MAINTENANCE When installing a new spark plug tighten it with a spanner according to the instructions on the spa...

Page 37: ... G U R E 4 F I G U R E 3 WHEN TIGHTENING THE SPARK PLUG FOLLOW THE INSTRUCTIONS FROM THE SPARK PLUG MANUFACTURER 6 Mount the boot on the spark plug The boot is mounted correctly if the spark plug insulator is fully covered by the boot N O T E After the boot has been removed from the spark plug NEVER START THE ENGINE if the engine was started without a mounted spark plug boot it would damage the co...

Page 38: ...CE Item Operation Before every ride After every ride Every 10 MTH Every 25 MTH Every 3 months Every 6 months before storage Page Spark plug check cleaning x 70 replacing x 71 Spark plug boot check x 71 Connections tubes connecting material and cables connectors check x Board washing with fresh water drying x All the engine parts washing with fresh water drying x lubrication with MOTO REX INTACT MX...

Page 39: ...e boat or its components 9 WARRANTY Effective from 2016 S e c t i o n 1 Limitations and Disclaimer of Implied Warranties ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY STATE OR FEDERAL LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS IS LIMITED IN DURATION TO THE DURATION SET FORTH IN THIS LIMITED WARRANTY OR THE DURATION SET FORTH BY APPLICABLE STATE OR FED...

Page 40: ...ould then contact dealer Management failure to properly maintain and care for the board and its components in accordance with the instructions found within this Owner s Manual No one including dealers agents distributors or suppliers is authorized to create a warranty or in any manner increase or modify the scope of this JetSurf Limited Warranty in any manner whatsoever This JetSurf Limited Warran...

Page 41: ...ent of a change of address for the original owner s of the motorized surfboard please notify an authorized JetSurf dealer S e c t i o n 6 6 Direct Contact MSR Engines s r o Krásného 3857 7 636 00 Brno Czech republic Web site www jetsurf com THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND IN DIFFERENT GEO POLITICAL REGIONS It...

Page 42: ... battery while the engine is running 8 Charge the battery when the ICU is ON LED flashing 9 Charge the battery when the engine is in water 10 Allow water to enter the charger connector 11 Use the charger if it the power cable is mechanically damaged 12 Start the engine with the spark plug cap removed 13 Attempt to start the engine while charging 14 Ride or attempt to ride the JetSurf without appro...

Page 43: ...es of the control handle Clean the contacts Replace the control handle The relay in the control handle does not detect the engine shut off key Damaged ICU cable Replace the ICU Faulty ICU Replace the ICU The power board does not start the engine does not turn the ICU flashes Burnt starter winding Replace the starter Jammed engine or stuck jet pump Replace the Engine or jet pump Do not remove the b...

Page 44: ...ct both crocodile clips disconnect the connector for the ICU charging and insert the connector in the blind plug remove the cap from the spark plug CHECK OF THE SPARK PLUG AND TIMING SENSOR FUNCTION Be careful there is high voltage on the spark plug boot Never remove the boot from the spark plug when the ignition is on the signalling LED must not be lit or flashing Do not remove the boot from the ...

Page 45: ...1 8 1 4 of a turn WHEN TIGHTENING THE SPARK PLUG FOLLOW THE INSTRUCTIONS FROM THE SPARK PLUG MANUFACTURER 13 Place the boot on the spark plug The boot is mounted correctly when the spark plug insulator is covered completely with the boot W A R N I N G When the boot has been removed from the spark plug NEVER START THE ENGINE if the engine is started without the spark plug boot on the control unit w...

Page 46: ...9787 United A Emirates uae jetsurf com 971 50 888 5957 Singapore singapore jetsurf com 1 808 358 4674 Japan japan jetsurf com 81455143018 Aus tralia Australia New Zealand australia jetsurf com 61 431 098 380 South America Mexico mexico jetsurf com 521 998 734 9725 Brazil brasil jetsurf com 55 61 8111 8854 USA Florida USA usa jetsurf com 1 203 JET SURF 1 203 538 7873 New York usa jetsurf com 1 212 ...

Page 47: ...www jetsurf com ...

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