JETStream 3" J-FORCE JF3X15 Product Instructions Download Page 35 | Manualshive

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35

PI-198

December 2020

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Summary of Contents for 3" J-FORCE JF3X15

Page 1: ...nce of the product and to provide adequate supervision of personnel at all times Retain these instructions for future reference If this product is resold or otherwise conveyed purchaser must pass on t...

Page 2: ...3 Preparation for Use 14 Section 4 Setup 15 Section 5 Operation 16 Section 6 Service 18 Section 7 Troubleshooting 21 Appendix A Exploded Views 23 Parts Placement 24 Appendix B Accessories 25 P1 Nozzle...

Page 3: ...and to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repair ing equipment Purchasers and operators also should be familiar wi...

Page 4: ...terblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized metho...

Page 5: ...before making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depressur ize system If the pum...

Page 6: ...1 Read General Safety section prior to installing Relief Valve and or Pressure Relief Devices 2 A waterblast system should include both primary and secondary pressure relief protection A For primary...

Page 7: ...int whip check is required at all hose connections including connections at fluid end 6 Always apply wrench to wrench flats when making threaded connections Do not apply wrench on the end fitting ferr...

Page 8: ...any point C Nozzle s ability to hold pressure is questionable D Threads are missing or damaged FLEXIBLE TUBE CLEANING LANCES 1 Read General Safety section and Nozzle Safety Warnings prior to connecti...

Page 9: ...e and nozzle onto lance Apply wrench on lance and fitting directly behind end fitting thread not on fitting ferrule or collar when installing nozzle on lance Do not clamp on the lance hose itself with...

Page 10: ...to avoid bending corrosion or other damage Damaged lances bends mars should be removed from service HIGH PRESSURE FITTINGS 1 Read General Safety section prior to installing fittings in system 2 Use no...

Page 11: ...ing replacement of any part inspect mating part for wear and replace if necessary 5 Do not attempt to install or use a part whose dimensions clearances function or use are suspect 6 Test repaired equi...

Page 12: ...repairable in less than 5 minutes 10 forward 45 forward 100 radial 135 rearward nozzle angles Designed to easily navigate and clean 3 pipes with 90 bends This system contains several high energy rare...

Page 13: ...m Operating Pressure bar 1000 1550 Minimum Operating Pressure bar 170 Maximum Flow l min 114 Inlet Connection 3 8 NPT 9 16 Type M 3 8 MP LH RH 9 16 MP LH RH Tube or Pipe I D in 3 Tube or Pipe I D mm 7...

Page 14: ...esired operating pressure The 3 J Force is equipped with two forward facing ports at 10 two forward facing ports at 45 two radial ports at 100 and two rearward facing ports at 135 Choose the nozzle co...

Page 15: ...Inlet 1 Apply 3 4 wraps of Teflon thread sealant tape to the male NPT hose end 2 Apply anti seize compound over the sealant tape for protection against galling in connection threads 3 Tighten the con...

Page 16: ...ded temperatures may result in premature o ring seal failure 5 1 Start by slowly increasing pressure to 500 psi and check the entire system including all connections for leaks Increase pressure in inc...

Page 17: ...ble Then spray the tool with a water displacing lubricant e g WD 40 Make an effort to get the lubricant inside the tool This prevents corrosion from starting internally which could affect the tool s a...

Page 18: ...67102 Inlet Nut Assy 67860 9 16 Type M 67100 Inlet Nut Assy 67861 3 8 MP LH 67491 Inlet Nut Assy 67862 3 8 MP RH 67095 Inlet Nut Assy 67863 9 16 MP LH 67821 Inlet Nut Assy 67864 9 16 MP RH 5 1 67094 W...

Page 19: ...with a 15 16 wrench unscrew the mandrel 8a by turning it counterclockwise with a 1 4 socket wrench 2 Once the mandrel is unthreaded from the inlet nut the inlet nut and adjuster 3 will separate from...

Page 20: ...ring and ID of the groove in the head 6 Insert the thrust bearing 8c into the front bore of the head assem bly 7 so that it sits flat against the flange of the flange bushing 8b 7 Apply 1 2 drops of L...

Page 21: ...s Replace nozzles Debris Clean Low pressure Nozzles worn plugged or wrong size Replace nozzles O ring backup ring failure Replace o rings backup rings Connections not tight leak Find and repair leak L...

Page 22: ...22 PI 198 December 2020 This page intentionally left blank...

Page 23: ...NPT 67102 Inlet Nut Assy 67860 9 16 Type M 67100 Inlet Nut Assy 67861 3 8 MP LH 67491 Inlet Nut Assy 67862 3 8 MP RH 67095 Inlet Nut Assy 67863 9 16 MP LH 67821 Inlet Nut Assy 67864 9 16 MP RH 5 1 670...

Page 24: ...24 PI 198 December 2020 Parts Placement Figure D...

Page 25: ...male connection KIT PN TOOL PN INLET CONNECTION KIT TYPE MAX PSI 67871 67859 3 8 NPT STARTER 15K 67872 67859 3 8 NPT PREMIUM 15K 67873 67860 9 16 TYPE M Male STARTER 22K 67874 67860 9 16 TYPE M Male P...

Page 26: ...reventer Prevents nozzle from exiting pipe 4 8 100 200mm pipes Includes clamp for securing backout preventer to pipe Diameter of nozzle must be at least 1 1 2 38mm Bushing Removal Tool PN 67883 Aids i...

Page 27: ...029 0 055 19 29 0 038 0 078 45 0 018 0 070 42 0 038 0 052 20 30 0 042 0 078 46 0 026 0 070 46 0 038 0 055 21 30 0 046 0 078 49 0 018 0 073 22 31 0 052 0 078 34 0 055 0 055 47 0 042 0 055 23 31 0 055...

Page 28: ...8 45 0 062 0 032 29 49 0 062 0 042 46 0 062 0 033 30 42 0 067 0 035 49 0 062 0 029 Pull lbf 3 J Force Polisher Forward Nozzles Plugged Flow gpm 10000 psi 12500 psi 15000 psi Pull lbf Pull lbf Side x 2...

Page 29: ...018 0 018 0 067 24 0 018 0 029 0 055 20 19 0 018 0 038 0 078 38 0 018 0 018 0 070 42 0 018 0 018 0 062 21 18 0 018 0 042 0 078 35 0 018 0 022 0 070 14 0 029 0 029 0 055 22 16 0 018 0 046 0 078 42 0 0...

Page 30: ...18 35 0 018 0 018 0 052 24 0 020 0 022 0 046 37 0 018 0 018 0 046 19 30 0 020 0 022 0 052 20 0 022 0 024 0 046 13 0 018 0 029 0 042 20 41 0 018 0 018 0 055 44 0 018 0 018 0 052 27 0 02 0 024 0 046 21...

Page 31: ...Plug 0 024 0 032 14 31 Plug 0 022 0 038 24 Plug 0 024 0 035 30 Plug 0 022 0 035 15 21 0 018 0 018 0 038 35 Plug 0 022 0 038 18 0 018 0 018 0 035 16 16 0 02 0 020 0 038 24 0 018 0 018 0 038 15 0 018 0...

Page 32: ...018 0 026 0 067 34 0 018 0 018 0 029 0 055 22 26 0 018 0 018 0 042 0 078 38 0 018 0 018 0 018 0 070 43 0 018 0 018 0 018 0 062 23 27 0 018 0 018 0 046 0 078 42 0 018 0 018 0 018 0 073 44 0 018 0 018...

Page 33: ...018 0 029 0 052 46 0 018 0 018 0 018 0 052 24 0 018 0 020 0 035 0 038 23 44 0 018 0 018 0 026 0 055 42 0 020 0 020 0 020 0 052 42 0 018 0 018 0 029 0 046 24 45 0 018 0 018 0 029 0 055 40 0 020 0 022...

Page 34: ...42 42 0 018 0 018 0 026 0 042 35 0 018 0 018 0 029 0 038 24 48 0 018 0 018 0 026 0 046 44 0 018 0 018 0 029 0 042 28 0 020 0 020 0 029 0 038 25 49 0 018 0 018 0 029 0 046 24 0 018 0 024 0 032 0 038 14...

Page 35: ...g Plug 0 052 13 22 Plug Plug Plug 0 070 28 Plug Plug Plug 0 055 37 Plug Plug Plug 0 052 14 24 Plug Plug Plug 0 073 41 Plug Plug Plug 0 055 15 35 Plug Plug Plug 0 062 16 28 Plug Plug Plug 0 078 17 18 4...

Page 36: ...Plug Plug 0 052 Flow gpm 10000 psi 12500 psi 15000 psi Pull lbf Nozzle Diameter inches Pull lbf Nozzle Diameter inches Pull lbf Nozzle Diameter inches Fwd 10 x 2 Fwd 45 x 2 Side x 2 Rear x 2 Fwd 10 x...

Page 37: ...37 PI 198 December 2020 This page intentionally left blank...

Page 38: ...udgment to be defective in material or factory workmanship Repairs or replace ments are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other loca...

Page 39: ...IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSE...

Page 40: ...TX 77041 www waterblast com Application Policy Capacity ratings features and specifications vary depending upon the model and type of service Application approvals must be obtained from Jetstream con...

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