Jet PT-VW530, Operating Informations

Page: 21 / 68

MAINTENANCE /
REP
AIR
TROUBLESHOOTING
OPERA
TION
ASSEMBL
Y /
INST
ALLA
TION
SAFETY
/
SPECIFICA
TIONS
GETTING ST
ARTED
19
REPAIR PARTS LIST FOR JCP-801
Ref
No Description Part Number Qty
1 1/4” NPT Drain plug
u
1
2 Oil level gauge
u t
1
3 Oil level gauge o-ring
u t w
1
4 Crankcase
u
1
5 Flywheel
n
1
6 Flat washer
s v
1
7 Lock washer
s v
1
8 Bolt, M12
s v
1
9 Hex Capscrew, M10x80
v
4
10 Spring washer, M10
v
8
11 Intercooler fitting without tapped hole -- 2
12 Cylinder head (low pressure)
w
1
13 Head gasket (LP) ≠
w
1
14 Valve plate assembly ≠ 1
21 Valve plate - cylinder gasket (LP) ≠
w
1
22 Cylinder (LP) -- 1
23 Cylinder-crankcase gasket
w
2
24 Intercooler assembly with flare nuts -- 1
25 Hex bolt, M10x65
v
4
26 Cylinder head (high pressure) -- 1
27 Head gasket (HP)
w I
1
28 Valve plate assembly (HP)
I
1
35 Valve plate - cylinder gasket (HP)
w I
1
36 Cylinder (HP) -- 1
37 Nut
v
8
38 Spring washer
v
8
39 Stud bolt
v
8
40 Fill plug
u o
1
41 Fill plug o-ring
u o
1
42 Oil seal
u w
1
43 Compression ring ‡ 1
44 Compression ring ‡ 1
45 Oil ring ‡ 2
46 Piston ‡‡ 1
47 Wrist pin ‡‡ 1
48 Retainer clip ‡‡
m
2
49 Key
n
1
50 Ball bearing
l
1
51 Dipper
H
†
1
52 Lock washer
H
† 1
53 Dipper retaining screw, M4x10
H
† 1
54 Wrist pin
m
1
55 Connecting rod † 1
56 Compression ring ∞ 3
57 Oil ring ∞ 1
58 Piston
m
1
59 Crankshaft
l
1
Ref
No Description Part Number Qty
60 Connecting rod (HP)
H
1
61 Ball bearing
l
1
62 Rear bearing plate †† 1
63 Bearing cap gasket
w
1
64 Breather assembly JCP801-012 1
65 Bearing cap †† 1
66 Copper washer
v
1
67 Bolt
v
1
68 Air filter assembly JCP801-013 1
69 Beltguard bracket JCP801-014 1
NOT SHOWN
Air filter element JCP801-015 1
REPAIR KITS AND ACCESSORIES
s
Flywheel bolt kit JCP801-016 1
n
Flywheel with key JCP801-017 1
l
Crankshaft assembly with bearings JCP801-018 1
u
Crankcase assembly with oil seal, oil
level gauge, drain plug, and fill plug
JCP801-019 1
t
Oil level gauge with o-ring JCP801-020 1
o
Fill plug with o-ring JCP801-021 1
H
High pressure connecting rod assembly
with dipper
JCP801-022 1
† Low pressure connecting rod assembly
with dipper
JCP801-023 1
†† Bearing cap with baffle JCP801-024 1
‡ Piston ring kit (LP) JCP801-025 1
‡‡ Piston set (LP) JCP801-026 1
m
Piston set (HP) JCP801-027 1
∞ Piston ring kit (HP) JCP801-028 1
≠ Valve plate kit (LP) JCP801-029 1
w
Gasket, oil seal and o-ring kit (except
valve plate to plate gasket)
JCP801-030 1
v
Assembly fastener set JCP801-031 1
I
Valve plate kit (HP) JCP801-032 1
-- Not Available