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1.0

  IMPORTANT SAFETY 

INSTRUCTIONS 

1.  Read and understand the entire owner's 

manual before attempting assembly or 
operation. 

2.  Read and understand the warnings posted on 

the machine and in this manual. Failure to 
comply with all of these warnings may cause 
serious injury. 

3.  Replace the warning labels if they become 

obscured or removed. 

4.  This machine is designed and intended for use 

by properly trained and experienced personnel 
only. If you are not familiar with the proper and 
safe operation of milling machines, do not use 
until proper training and knowledge have been 
obtained. 

5.  Do not use this milling machine for other than 

its intended use. If used for other purposes, 
JET disclaims any real or implied warranty and 
holds itself harmless from any injury that may 
result from that use. 

6.  Always wear approved safety glasses/face 

shields while using this machine. Everyday 
eyeglasses only have impact resistant lenses; 
they are not safety glasses. 

7.  Before operating this machine, remove tie, 

rings, watches and other jewelry, and roll 
sleeves up past the elbows. Remove all loose 
clothing and confine long hair. Non-slip 
footwear or anti-skid floor strips are 
recommended. Do not wear gloves. 

8.  Wear ear protectors (plugs or muffs) during 

extended periods of operation. 

9.  Do not operate this machine while tired or 

under the influence of drugs, alcohol or any 
medication. 

10.  Make certain the switch is in the OFF position 

before connecting the machine to the power 
supply. 

11. 

Make certain the machine is properly 
grounded. 

12.  Make all machine adjustments or maintenance 

with the machine unplugged from the power 
source. 

13.  Remove adjusting keys and wrenches. Form a 

habit of checking to see that keys and 
adjusting wrenches are removed from the 
machine before turning it on.  

14.  Keep safety guards in place at all times when 

the machine is in use. If removed for 
maintenance purposes, use extreme caution 
and replace the guards immediately after 
completion of maintenance. 

15.  Keep hands away from all moving parts (belts, 

cutters, gears, etc.) 

16. Check damaged parts. Before further use of 

the machine, a guard or other part that is 
damaged should be carefully checked to 
determine that it will operate properly and 
perform its intended function. Check for 
alignment of moving parts, binding of moving 
parts, breakage of parts, mounting and any 
other conditions that may affect its operation. 
A guard or other part that is damaged should 
be properly repaired or replaced. 

17. Provide for adequate space surrounding work 

area and non-glare, overhead lighting. 

18. Keep the floor around the machine clean and 

free of scrap material, oil and grease. 

19. Some coolants used for machining contain 

chemicals that may be hazardous to your 
health if not use properly. Read and 
understand all user information listed on the 
coolant container and protect yourself 
accordingly. 

20. Keep visitors a safe distance from the work 

area. Keep children away. 

21.  Make your workshop child proof with padlocks, 

master switches or by removing starter keys. 

22. Give your work undivided attention. Looking 

around, carrying on a conversation and “horse-
play” are careless acts that can result in 
serious injury. 

23.  Maintain a balanced stance at all times so that 

you do not fall into the blade or other moving 
parts. Do not overreach or use excessive force 
to perform any machine operation. 

24. Use the right tool at the correct speed and 

feed rate. Rotate spindle clockwise for right-
hand tools, counterclockwise for left-hand 
tools. Do not force a tool or attachment to do a 
job for which it was not designed. The right 
tool will do the job better and more safely. 

25. Use recommended accessories; improper 

accessories may be hazardous. 

26. Frequently clean this machine. Maintain tools 

with care. Keep cutters sharp and clean for the 
best and safest performance. Follow 
instructions for lubricating and changing 
accessories. 

27. Turn off the machine before cleaning. Use a 

brush to remove chips or debris — do not use 
bare hands. 

Summary of Contents for JTM-1050VS2

Page 1: ...and Parts Manual Variable Speed Turret Mill Model JTM 1050VS2 JET 427 New Sanford Road LaVergne Tennessee 37086 M 691050 Ph 800 274 6848 Edition 2 11 2019 www jettools com Copyright 2018 JET This pdf...

Page 2: ...extreme caution and replace the guards immediately after completion of maintenance 15 Keep hands away from all moving parts belts cutters gears etc 16 Check damaged parts Before further use of the ma...

Page 3: ...jury WARNING This product can expose you to chemicals including lead and cadmium which are known to the State of California to cause cancer and birth defects or other reproductive harm and phthalates...

Page 4: ...intenance 18 11 1 General maintenance 18 11 2 Lubrication 18 11 3 Gib adjustments 18 11 4 Leadscrew backlash adjustment 19 12 0 Recommended speed for mill and drill operations 20 13 0 Replacement Part...

Page 5: ...may cause serious injury Register your product using the mail in card provided or register online http www jettools com us en service and support product registration 4 0 Specifications Table 1 Model...

Page 6: ...nd column Table size 10 x 50 in 254 x 1270 mm Longitudinal table travel maximum 29 7 8 760 mm 34 1 4 in 870 mm over saddle Cross table travel maximum 14 3 4 in 375 mm Number of T slots 3 T slot width...

Page 7: ...7 5 0 JTM 1050VS2 Machine dimensions Figure 5 1 machine dimensions...

Page 8: ...olant systems 12 Leveling screw x4 13 Elevating leadscrew 14 Knee 15 Crossfeed handle 16 Knee crank handle 17 Pleated way cover 18 Table locking handle x2 19 Flat way cover 20 Column 21 Spindle R8 tap...

Page 9: ...o the floor according to the mill s footprint See layout diagram in Figure 5 1 The diagram shows maximum dimensions of the Mill with table and ram fully extended to maximum travel When spotting the ma...

Page 10: ...wrench to turn worm shaft B Figure 10 4 Raise head to upright position 3 Tighten nuts A Figure 10 4 not torqued at this time just snug Before operating mill follow procedures in sect 10 6 to verify an...

Page 11: ...onversion To change to 460V operation remove junction box cover on the motor and change the wires according to diagram found on inside of junction box cover A similar wiring diagram is found at the ba...

Page 12: ...for drilling in steel Use manual feed for bits larger than 3 8 F Coarse feed handle F Used for non precision drilling operations and for moving quill to a specific depth Rotate counter clockwise to lo...

Page 13: ...l knob out and locate handle over choice of three feed speeds 0 0015 0 003 and 0 006 per spindle revolution Allow pin to drop into detent The selector engages more easily when spindle is rotating N On...

Page 14: ...leased Do not change gears while spindle is running Rotate spindle by hand to ensure clutch is engaged prior to turning on Do not turn on machine unless spindle can be moved freely 10 4 Manual feed 10...

Page 15: ...r to Figures 9 1 and 10 3 1 Lower quill to required depth 2 Tighten quill lock G Figure 8 3 Move micrometer nut H against quill stop L 4 Loosen quill lock G and engage auto feed lever E 5 Choose downf...

Page 16: ...urn to allow tilting Figure 10 6 Mill head movement tilting 2 Support mill head with your free hand Press upward on spindle when tilting 3 Turn ram adapter worm nut E2 Figure 11 to tilt head forward a...

Page 17: ...ale I on turret for degree measurement 3 Securely sighten four turret lock bolts J 10 9 Table and Knee Movement Refer to Figure 10 8 X Axis A Longitudinal handles A1 Longitudinal table locks A2 Longit...

Page 18: ...ilith AW1 or equivalent Service weekly when operating in back gear mode B Oil cup clutch bearings Mobil DTE Oil Light or equivalent Service daily C Oil cup spindle bearings Mobil DTE Oil Light or equi...

Page 19: ...feed nut bracket is not adjustable only front nut is adjustable 4 Loosen the two nut locking screws 5 Turn nut slightly to tighten it against opposing nut 6 Tighten the two nut locking screws 7 Using...

Page 20: ...300 300 600 Zinc alloy 120 240 210 450 Drill speed RPM recommended 5mm hole 1000 1500 10mm hole 500 800 13mm 300 500 20mm 150 300 Table 6 13 0 Replacement Parts Replacement parts are listed on the fol...

Page 21: ...21 13 1 1 JTM 1050VS2 Upper Head Assembly Exploded View...

Page 22: ...27 28 1 28 JTM1254RVS A28 Handle 1 29 JTM1254RVS A29 Chain axle 1 30 5509313 Spring Pin 4x16L mm 2 31 GA7X 865 Spring Pin 3x25L mm 1 32 JTM1254RVS A32 Chain 1 33 JTM1254RVS A33 Screw 1 34 JTM1254RVS...

Page 23: ...A06 Spring 1 92 JTM949EVS A08 Hi Lo Pinion Block 1 93 TS 1502031 Hex Socket Cap Screw M5x12L 2 94 JTM949EVS A09 Hi Lo Shift Handle 1 95 F004478 Cap Nut 5 16 18UNC 1 96 TS 0570031 Hex Nut 3 8 16UNC 2...

Page 24: ...24 Index No Part No Description Size Qty 134 JTM949EVS A91 Push Plate 1 135 JTM949EVS A92 Limit Switch 1 136 JTM1050VS2 A136 Motor Label 1 137 JET 165 JET Logo 165 x 68 mm 1...

Page 25: ...25 13 2 1 JTM 1050VS2 Lower Head Assembly Exploded View...

Page 26: ...29 KF2R3345 Key 3x3x45L mm 1 31 JTM949EVS B31 Bevel Gear Shaft 1 32 STW16 Retaining Ring STW16 2 33 JTM949EVS B33 Bevel Gear Bushing 1 34 JTM949EVS B34 Spacer 1 36 JTM949EVS B36 Feed Drive Gear 1 36A...

Page 27: ...101 TS 2311061 Hex Nut M6 1 102 5625391 Spring Pin 5x16L mm 1 103 JTM949EVS B103 Cam Rod 1 104 JTM949EVS B104 Trip Handle 1 105 5302731 Socket Set Screw M8x6L 1 106 JTM949EVS B106 Feed Trip Bracket 1...

Page 28: ...B148 1 Spring 1 149 JTM949EVS B149 Lock Handle M8x80L 1 150 TS 1533032 Pan Head Screw M5x10L 2 151 JTM949EVS B151 Washer 1 152 JTM949EVS B152 T type Pin 1 153 JTM949EVS B153 Quill Lock Sleeve 1 154 J...

Page 29: ...29 13 3 1 JTM 1050VS2 Column and Base Assembly Exploded View...

Page 30: ...07 Worm 44 4x17 4x50 7L 1 27 TS 1523021 Socket Set Screw M6x8L 1 28 KEY5550 Key 5x5x50L mm 1 29 JTM1050EVS2 C29A Lifting Ring M20 1 30 JTM1050EVS2 30 Ram 1 30 1 JTM1050EVS2 30 1 Plate 1 31 JTM1050EVS2...

Page 31: ...ng Screw M8x30L 2 92 TS 1524011 Socket Set Screw M8x8L 2 93 JTM949EVS C81 Turret Scale 1 94 JTM949EVS C27 Spider 1 95 JTM949EVS C28 Column 1 96 TS 2246122 Socket Head Button Screw M6x12L 6 97 JTM949EV...

Page 32: ...0 2 11 5311251 Spring Pin 5x30 mm 6 12 TS 1505031 Hex Socket Cap Screw M10x25 16 13 KF2R3325 Key 3x3x25 mm 3 14 JTM1050EVS2 D14 Longitudinal Feed Screw 32 x 5tpi 1531L 1 15 TS 1503041 Hex Socket Cap S...

Page 33: ...2101 Hex Socket Cap Screw M5x45L 2 2 JTM949EVS H02 Support Plate 1 3 TS 2245102 Socket Head Button Screw M5x10L 2 4 JTM949EVS H04 Bushing Bracket 1 JTM949EVS H04A Bushing Bracket Assembly includes 4 5...

Page 34: ...5L 4 3 JTM949EVS J09 Distributor 4mm 8 holes 1 4 TS 1502061 Hex Socket Cap Screw M5x25L 3 5 JTM1050VS2 05 Flexible Steel Tube 4 500MM 1 6 PH 1 1 PB 4 Check Joint 1 8PT 2 7 JTM949EVS J04 Elbow Adapter...

Page 35: ...0VS2 G02 Plastic Connector Box Cover 1 3 JTM1050VS2 G03 Terminal Block 1 4 JTM1050VS2 G04 Cable Gland M20S 1 5 JTM1050VS2 G05 Plastic Connector Box 1 6 JTM1050VS2 G06 Nylon Flexible Conduit Connector...

Page 36: ...36 14 0 Electrical connections for JTM 1050VS2...

Page 37: ...eeded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET...

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Page 40: ...40 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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