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Cutterhead – Parts and Assembly JJ-6HHDX

Index No. Part No.

Description

Size

Qty.

................. JJ6HH-CA................Cutterhead Assembly (Index # 1 thru 12) ............................................... 1
1............... TS-0267041 .............Socket Set Screw ...............................................1/4”-20x3/8................. 2
2............... JH-C07 ....................Cutterhead Pulley.................................................................................. 1
3............... JH-C04 ....................Bearing Housing.................................................................................... 1
4............... BB-6203VV..............Ball Bearing........................................................6203VV ...................... 1
5............... 5F-G108 ..................Key.....................................................................5x5x25 ....................... 1
................. 1791221-4 ...............Helical Cutterhead Unit (Index # 6 thru 8) .............................................. 1
6............... 1791212...................Knife Insert (set of 10) ..................................................................total 27
7............... JWP208HH-111.......Knife Insert Screw ..............................................#10-32x1/2 ............... 27
8............... JJ6HH-108...............Helical Cutterhead ................................................................................. 1
9............... BB-6202VV..............Ball Bearing........................................................6202VV ...................... 1
10............. 3H-C02 ....................Bearing Housing.................................................................................... 1
11............. TS-0720091 .............Lock Washer ......................................................3/8”............................. 2
12............. JEA-B01 ..................Bolt.....................................................................3/8”-24x3-1/2”............. 2

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Summary of Contents for JJ-6CSDX

Page 1: ...inch Woodworking Jointer Models JJ 6CSX JJ 6CSDX JJ 6HHDX WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 708457DX Ph 800 274 6848 Revision B 6 07 www jettools com Copyright 2007 WMH Tool Group Inc This Manual is Bookmarked ...

Page 2: ...postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement a...

Page 3: ...odels 30 Fence Assembly All Models 31 Stand Parts JJ 6CSX and JJ 6CSDX 32 Stand Parts JJ 6HHDX only 34 Stand Assembly JJ 6HHDX only 35 Bed Parts All Models 36 Cutterhead Parts and Assembly JJ 6CSX 38 Cutterhead Parts and Assembly JJ 6CSDX 39 Cutterhead Parts and Assembly JJ 6HHDX 40 Wiring Diagram All Models 41 The above specifications were current at the time this manual was published but because...

Page 4: ... silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 Do not...

Page 5: ...scrap stock and cleaning rags away from the machine 31 At all times hold the stock firmly Always use a hold down or push block when surfacing stock less than 12 inches long or 3 inches wide or 3 inches thick 32 Do not perform jointing operations on material shorter than 8 narrower than 3 4 or less than 1 4 thick 33 The hands must never be closer than 3 inches to the cutterhead see Figure 34 Never ...

Page 6: ...l PD LK 1 Stock No 709012 is available from your local authorized JET distributor or by calling JET Equipment Tools at the phone number on the cover of this manual Model PD LK 1 On Off Switch Padlock Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for Models JJ 6CSX JJ 6CSDX and JJ 6HHDX Jointers This manual contains instructions on ins...

Page 7: ...0Hz 115 230V pre wired 115V pre wired 115V Net Weight approx 215 lbs 237 lbs Shipping Weight 230 lbs 258 lbs Model JJ 6HHDX Stock Number Bed and Stand Kit 708466DXK Stock Number Bed Assembly 708466DXJ Stock Number Stand 708466S Cutting Capacity 6 W x 1 2 D Cutterhead Speed 6000 RPM Number of Knives 27 four sided inserts Table Surface 7 3 8 W x 56 L x 31 1 4 H Fence 3 7 8 H x 32 3 4 L Knife Insert ...

Page 8: ...DX only Main Unit Carton 1 Bed Assembly 1 Fence Assembly 1 Cutterhead Guard A 1 Belt Guard E 1 V Belt D 4 1 4 20 x 1 2 Pan Head Screws L 4 1 4 Flat Washers M 1 Lock Handle Flat Washer and Lock Nut for Fence G 1 Fence Handle F 3 Lock Bolts B 3 3 8 Lock Washers C 2 Handwheel Assembly N 2 Push Blocks K 1 Operating Instructions and Parts Manual 1 Warranty Card Tools Included for JJ 6CSX 1 12 14mm Open...

Page 9: ...ication label C on the bed faces the same direction as the switch D on the stand 2 Line up two holes in the stand top E with holes in the bed assembly by viewing through the access door in rear side of the stand 3 Attach stand to bed assembly by using two 3 8 lock bolts and lock washers Figure 2 Hand tighten only at this time 4 Line up the third hole in the stand F with the hole in the bed assembl...

Page 10: ...belt down and place onto motor pulley C Note If the belt is difficult to roll on the pulley loosen the motor mounting screws 3 Check to make sure that motor pulley and cutterhead pulley are vertically aligned and the V belt does not contact the sides of the opening in the base If the pulleys are not aligned remove belt and adjust the motor pulley in or out on the motor shaft and then re attach the...

Page 11: ...in guard post 4 Thread the screw C back into the guard post 5 Check for proper operation The cutterhead guard A must return fully to the fence when released If guard does not return fully pull guard apply more tension to the spring knob B by turning it another half turn counter clockwise and re insert guard If guard closes too quickly and strikes fence too hard release some tension on the spring 6...

Page 12: ... factory your Woodworking Jointer is ready to run at 115 volt operation This Woodworking Jointer when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that look like the ones illustrated in A A temporary adapter which looks like the adapter shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available Figure 9 T...

Page 13: ...locking handle C Figure 12 2 Move the lever forward A Figure 12 to the desired angle down to 45 degrees Or you can place your reference piece on the table and against the fence and adjust the fence until the angle of the fence matches the bevel of your gauge piece 3 Tighten locking handle C Figure 12 To tilt fence backward 1 The fence can be tilted backward up to 45 that is for a total included an...

Page 14: ...le measuring device on the table and against the fence to confirm a 90º setting A Fig 14 6 If the fence is not square to the table release the lock handle J loosen the hex nut F and turn the stop bolt E until the fence is square to the table 7 Tighten the lock nut F to retain the setting Tighten the lock handle J 45º Fence Backward Stop Adjustment Referring to Figure 15 The 45º fence backward stop...

Page 15: ...ss performing rabbeting operations Gib Adjustment After a period of use the gibs may become loose and need adjusting To adjust refer to Figure 18 1 Loosen setscrew locknuts A and gib lock screws B Note The infeed table has three gib adjustment screws A Infeed The outfeed table has two gib adjustment screws A Outfeed and two gib lock wing screws B 2 Tighten each setscrew 1 4 turn starting at the bo...

Page 16: ...s not to damage them 4 When the outfeed table and blade number one are the same height tighten gib and table lock screws Important Do not change the setting for the outfeed table again This will only change if the blades are replaced 5 Bring the straight edge toward the left of the jointer and confirm that blade number one is at the same height at the left of the table as it is at the right side o...

Page 17: ... as viewed from the infeed table Carefully remove the knife C Fig 24 and the lock bar with screws B Fig 24 Repeat for the other two blades 4 Before assembly clean all parts thoroughly and clear cutterhead knife slots of any dust or debris 5 Insert knife into the cutterhead channel making sure it faces the proper direction 6 Insert lock bar and screws and tighten to hold in place Blades are set at ...

Page 18: ... the outfeed table Proceed to the Setting Cutterhead Knives section If the apex of the knife number one comes below the straightedge a gap exists or pushes the straightedge up proceed with the following steps 5 Loosen both gib lock screws B Fig 18 and the lock knob Figure 25 6 Raise or lower the outfeed table until the straight edge contacts the knife tip as shown in Figure 26 Using the drive belt...

Page 19: ...ove the straightedge towards the other end of the knife and repeat step 4 The apex of the knife at both ends of the knife must just make contact with the straightedge If the apex of the knife comes below the straightedge a gap exists or pushes the straightedge up proceed to the next step 6 Using a 4mm hex wrench slightly loosen the four gib screws 7 Using a 3mm hex wrench loosen the cam locking sc...

Page 20: ...e the remaining two blades by repeating steps 1 7 9 Determine if knives need to be set Follow the Outfeed Table Adjustment section steps 3 and 4 only to determine if knives need to be set Do not complete the entire outfeed table adjustment If knives need to be set proceed to the Setting Cutterhead Knives section Setting Knives for Rabbeting and Nicks NOTE Rabbeting is not applicable to the JJ 6HHD...

Page 21: ...lling each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw which holds the knife inserts before operating the planer Make sure all knife insert screws are tightened securely Loose inserts can be propelled at high speed from a rotating cutterhead causing injury Determining Correct Table Height When you receive the jointer the knives have bee...

Page 22: ... Fence Tilt Lock Handle 11 Belt Guard 12 Fence Travel Lock Handle 13 Depth Limiter Check the following before operating the jointer Outfeed table must be set level with the high point of the knives or knife inserts Fence adjusted for minimum exposure of cutterhead and locked at desired angle The cutterhead guard must be in place and operating properly except when rabbeting Infeed table set for des...

Page 23: ... reaches the cutterhead it should be moved to the work on the outfeed table Surfacing Always use a hold down or push block when surfacing stock Surfacing or jointing the face of stock is shown in Figure 35 Adjust the infeed table for depth of cut Cuts of approximately 1 16 at a time are recommended as this allows better control over the material being surfaced More passes can then be made to reach...

Page 24: ... 3 Check width of the rabbet by measuring the distance from the end of a knife in the cutterhead to the fence 4 Re connect power It is easier and safer to take a series of shallow cuts Lower the infeed table 1 32 at a time and make successive cuts until the desired depth of rabbet has been obtained See Figure 37 Jointing Short or Thin Work When jointing short or thin work pieces use a push block t...

Page 25: ...6CSDX or JJ 6HHDX models knives or inserts must be rotated or replaced on these Sharpening the Knives JJ 6CSX only Blades are extremely sharp Use caution when handling Failure to comply may cause serious injury 1 Disconnect the machine from the power source 2 Remove the blade guard and belt cover 3 To protect the infeed table from scratches partially cover the sharpening stone with paper Figure 41...

Page 26: ...ess cover not shown Referring to Figure 43 6 Using an 8mm hex wrench loosen two hex cap screws underneath fence base casting E that secure the casting to the table F Remove the fence base casting and set aside 7 Remove four screws and washers A securing the belt guard B Remove the belt guard 8 Remove the V belt C from the cutterhead pulley D If necessary loosen the motor mounting screws with a 12m...

Page 27: ... Lubrication Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables Occasionally apply a few drops of light machine oil to the infeed outfeed gibs This permits the tables to slide freely The cutterhead ball bearings are lifetime lubricated and need no further care Figure 45 ...

Page 28: ...spect wood closely for imperfections use different stock if necessary Wood has high moisture content Allow wood to dry or use different stock Fuzzy grain Dull knives or knife inserts Sharpen or replace knives Rotate or replace knife inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece ...

Page 29: ...nd motor is correct you have a motor problem Motor overheated Clean motor of dust or debris to allow proper air circulation Allow motor to cool down before restarting Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Unit incorrectly wi...

Page 30: ... 16 x1 5 8 2 8A TS 0207041 Socket Head Cap Screw JJ 6CSDX 1 4 20x3 4 2 9 JED F02 Block JJ 6CSX 1 9A PJ882 142 Fixed Block JJ 6CSDX 1 10 JEJ F03 Block 1 11 JEJ F04 Bolt 1 12 TS 0561041 Hex Nut 7 16 14 1 13 JEJ F05 Stud 1 14 JEJ F06 Swivel Block 1 15 JEJ F07 Plate 1 16 5FF J12 Spring Pin Ø4x12 1 17 JEJ F08 Hex Cap Bolt 1 18 JEJ F09 Plate 1 19 TS 0561072 Hex Nut 5 8 18UNF 2 20 JEJ F10 Bushing 1 21 JE...

Page 31: ...31 Fence Assembly All Models ...

Page 32: ... B Capacitor motor not shown 300MFD 125VAC 1 JI X04 CA Capacitor Cover 1 JI X04 DA Junction Box motor not shown 1 JI X04 EA Junction Box Cover motor not shown 1 JI X02 A Motor Cord not shown 1 JJ6CS HK Hardware Kit not shown 1 TS 152704 Hex Key Wrench 3mm not shown 1 JJ6CS OEW Open End Wrench 8 10mm not shown 1 JJ6CS OEW2 Open End Wrench 12 14mm not shown 1 TS 227D081 Hex Wrench 8mm not shown 1 JJ...

Page 33: ...33 Stand Parts and Assembly JJ 6CSX and JJ 6CSDX 45 TS 0561031 Hex Nut 3 8 16 1 46 JC M05 Door Latch 1 47 JC M04 Knob Screw 1 ...

Page 34: ... shown 1 TS 152704 Hex Key Wrench 3mm not shown 1 TS 152707 Hex Key Wrench 6mm not shown 1 JJ6CS OEW Open End Wrench 8 10mm not shown 1 JJ6CS OEW2 Open End Wrench 12 14mm not shown 1 27 JJ6 03CS Key 5x5x30 1 31 PG M02 JET Logo Label 1 32 JJ6CSX 332 Warning Label 1 33 JEB S07 Warning Label 1 34 JEB S08 Voltage Label 1 36 TS 0720081 Lock Washer 5 16 4 37 TS 1550021 Flat Washer M4 4 38 TS 0803032 Scr...

Page 35: ...35 Stand Assembly JJ 6HHDX only ...

Page 36: ... 8 2 25 JH T12W Ball Crank 1 26 JH T22 Cutterhead Guard 1 27 JH T23 Guard Post 1 28 JH T24 Retaining Washer 1 29 JH T25 Spring 1 30 JH T26 Spring Knob 1 31 JH T27 Retainer 1 32 TS 081B042 Screw 8 32x5 8 3 33 JC T17 Pointer 1 34 TS 081B012 Screw 8 32x1 4 1 35 JJ6 19 Depth Scale 1 36 JJ6 01CS Warning Label 1 37 JJ6 02CS I D Label JJ 6CSX 1 JJ6CSDX 437 I D Label JJ 6CSDX 1 JJ6HH 437 I D Label JJ 6HHD...

Page 37: ...37 54 5F H051 Rivet 6 55 TS 0207021 Socket Head Cap Screw JJ 6CSDX 1 4 20x1 2 1 ...

Page 38: ...asher 3 8 2 3 JEA B01 Bolt 2 4 3H C02 Bearing Housing 1 5 BB 6202ZZ Ball Bearing 6202ZZ 1 6 JEE C01 Cutterhead 1 7 5F G108 Key 5x5x25 1 8 BB 6203ZZ Ball Bearing 6203ZZ 1 9 JH C04 Bearing Housing 1 10 JH C07 Cutterhead Pulley 1 11 TS 0267041 Set Screw 1 4 20x3 8 2 12 708801 Knife for JJ 6CSX set of 3 1 13 5AH D06A Flat Head Socket Screw 6 14 JI C02 Knife Lock Bar 3 ...

Page 39: ...3 JEA B01 Bolt 2 4 3H C02 Bearing Housing 1 5 BB 6202ZZ Ball Bearing 6202ZZ 1 6 JJ6CSDX 106 Cutterhead 1 7 5F G108 Key 5x5x25 1 8 BB 6203ZZ Ball Bearing 6203ZZ 1 9 JH C04 Bearing Housing 1 10 JH C07 Cutterhead Pulley 1 11 TS 0267041 Set Screw 1 4 20x3 8 2 12 708801DX Knife for JJ 6CSDX set of 3 1 13 TS 1501021 Socket Head Cap Screw M4 0 7Px8 6 14 JJ6CSDX 114 Knife Lock Bar 3 15 JJ6CSDX 115 Adjustm...

Page 40: ... Pulley 1 3 JH C04 Bearing Housing 1 4 BB 6203VV Ball Bearing 6203VV 1 5 5F G108 Key 5x5x25 1 1791221 4 Helical Cutterhead Unit Index 6 thru 8 1 6 1791212 Knife Insert set of 10 total 27 7 JWP208HH 111 Knife Insert Screw 10 32x1 2 27 8 JJ6HH 108 Helical Cutterhead 1 9 BB 6202VV Ball Bearing 6202VV 1 10 3H C02 Bearing Housing 1 11 TS 0720091 Lock Washer 3 8 2 12 JEA B01 Bolt 3 8 24x3 1 2 2 ...

Page 41: ...ITE GREEN GREEN GROUND 300MFD 125 VAC ELECTRICAL SCHEMATIC 115V RED YELLOW BLACK WHITE BLACK WHITE GREEN GREEN ELECTRICAL SCHEMATIC 230V GROUND BLACK WHITE GREEN BLACK WHITE GREEN WHITE BLACK WHITE RED YELLOW BLACK 300MFD 125 VAC START STOP STOP START ...

Page 42: ...42 Notes ...

Page 43: ...43 ...

Page 44: ...44 WMH Tool Group Inc 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www jettools com ...

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