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Operating Instructions and Parts Manual

3HP Mobile Cyclone Dust Collector

Model JCDC-3

JET

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-717530

Ph.: 800-274-6848

Edition

2

08/2015

www.jettools.com

Copyright © 2015 JET

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Summary of Contents for JCDC-3

Page 1: ...nstructions and Parts Manual 3HP Mobile Cyclone Dust Collector Model JCDC 3 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 717530 Ph 800 274 6848 Edition 2 08 2015 www jettools com Copyright 2015 JET ...

Page 2: ...out microscopic particles 10 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 11 Make certain the switch is in the OFF position before connecting the machine to the power supply Turn off all controls before unplugging 12 Make certain the machine is properly grounded Connect to a properly grounded outlet only See Grounding Instructions 13 Make all ma...

Page 3: ...e hands 36 Do not leave the machine when it is plugged in Unplug from outlet when not in use and before servicing 37 Do not stand on the machine Serious injury could occur if the machine tips over 38 The dust collector is intended for household use Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury ...

Page 4: ... 7 0 Operations 11 7 1 Start stop 11 7 2 Remote controller 11 7 3 Dust hose connection 12 8 0 User maintenance 12 8 1 Thermal overload reset 12 8 2 Cleaning and bag inspection 12 8 3 Motor inspection 12 8 4 Additional servicing 12 9 0 Optional accessories 13 10 0 Troubleshooting the JCDC 3 13 10 1 Electrical and motor problems 13 10 2 Performance problems 14 11 0 Replacement Parts 14 11 1 1 JCDC 3...

Page 5: ...fficiency 99 of 2 micron particles US method EU method Air Flow with filters installed 1240 CFM 2102 m3 hr 1963 CFM 3327 m3 hr Air Velocity 3542 FPM 18 m s 5609 FPM 28 5 m s Static pressure loss WC 1 260 inH2O 32 mmH2O 2 047 inH2O 52 mmH2O Maximum static pressure loss WC 8 976 inH2O 228 mmH2O 8 976 inH2O 228 mmH2O Impeller Impeller diameter 15 in 380 mm Impeller type radial fin Impeller material s...

Page 6: ... 1450 x 2235 mm Overall dimensions shipping carton L x W x H 54 3 4 x 30 1 8 x 38 9 16 in 1390 x 765 x 980 mm Weights approximate Net weight full kit assembled 242 lb 110 kg Net weight base machine only 220 lb 100 kg Net weight canister filter only 22 lb 10 kg Shipping weight base machine only 268 lb 122 kg Shipping weight canister filter only 33 lb 15 kg The specifications in this manual were cur...

Page 7: ... I 1 Hose J 2 Hose clamp 12 1 2in K 4 Casters for Base L 4 Casters for Drum M 2 Side cap N 1 Handle O 1 Collection bag for canister P 1 Collection bag for drum Q 2 Quick lever R 1 Bag frame S consists of 4 long supports 4 short supports and 3 hoops 1 Stand support T 1 Foam tape 490 mm U 2 Foam tape 970 mm V 1 Foam tape 1265 mm W 1 Gasket X 1 Remote controller with batteries not shown Hardware pack...

Page 8: ...casters M into the threaded nuts beneath drum F See Figure 4 Figure 4 5 Lift main housing A using hoist with straps through lifting rings atop main housing If hoist is not available at least 2 persons must lift housing Main housing is heavy Two person lift or use hoist 6 Position main housing A between left and right stands D1 D2 and secure with flange head screws HP2 See Figure 5 Figure 5 7 Insta...

Page 9: ... completely encircle the port 12 Install inlet adaptor I on main housing and secure with pan head screw HP1 13 Apply foam tape W just above lower lip of canister filter The foam tape should completely encircle the canister filter 14 Install collection bag P to bottom of canister filter and secure with steel bag clamp X Figure 10 15 Apply foam tape V around funnel just above its bottom edge See Fig...

Page 10: ...re to comply may result in serious injury The JCDC 3 Dust Collector is rated at 230 volt power only The dust collector comes with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 15 Keep in mind that a circuit being used by other machines tools lights heaters etc at the same time will add to the electrical load A dedicated circuit to the dust c...

Page 11: ...ppliance should comply with all local codes and ordinances 6 2 Extension cords The use of extension cords is discouraged try to position machines near the power source If an extension cord is necessary make sure it is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage result...

Page 12: ...lation and obtain maximum performance with dust hoods hoses clamps fittings and blast gates 8 0 User maintenance Turn OFF dust collector and remove plug from power source before performing any adjustments or maintenance Failure to comply may result in serious injury 8 1 Thermal overload reset The switch box contains overload protection to help prevent damage to the motor The relay will open the ci...

Page 13: ... Inspect all connections on motor for loose or shorted terminals or worn insulation Incorrect fuse or circuit breaker in power line Install correct fuse or circuit breaker at power source Motor overheats Motor overloaded Reduce load on motor Air circulation through motor is restricted Clean motor fan with compressed air to restore normal air circulation Motor stalls resulting in blown fuses or tri...

Page 14: ... content Obstruction in dust hose or inlet port Inspect and clear obstruction Dust hose too long Move collector closer to dust source Excess dust or large chips backing up into canister filter Collection drum not sealed properly Inspect drum for leaks make sure lid is tight Collection bag full Empty bag check sight window 11 0 Replacement Parts Replacement parts are listed on the following pages T...

Page 15: ...15 11 1 1 JCDC 3 Cyclone Dust Collector Exploded View ...

Page 16: ... Switch Box Lower Cover 1 21 2 JCDC2 21 2 Switch Box Upper Cover 1 21 3 JCDC2 21 3 Contactor MA 09 1 21 4 JCDC2 21 4 Remote Control Receiver 1 21 5 JCDC2 21 5 Circuit Board 1 21 6 JCDC3 21 6 Overload Protector 28A 1 21 7 JCDC2 21 7 Push Button Switch Start Green 1 21 8 JCDC2 21 8 Emergency Stop Switch 1 21 9 5711571 Mach Screw Pan HD Phillips 3 16 x 1 4 1 22 JCDC2 22 Mach Screw Pan HD Phillips w F...

Page 17: ... Socket HD Button Screw M5 x 6 6 58 TS 0270071 Socket Set Screw 5 16 x 3 4 1 59 TS 0561021 Hex Nut 5 16 1 60A JCDC1 5 55A Handle Assembly 60 61 62 1 60 JCDC1 5 55 Handle 1 61 JCDC1 5 56 Grip 1 62 JCDC1 5 57 Pipe Plug 1 63 JCDC3 63 Canister Filter 1 64 JCDC1 5 59 Foam Tape L1265 x W20 x T3 mm 1 65 JCDC1 5 60 Clamp 1 66 717511 Canister Collection Bag for JCDC pkg of 5 600 x 500 mm 1 67 JCDC1 5 62 Oi...

Page 18: ...18 12 0 Electrical Connections JCDC 3 ...

Page 19: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Page 20: ...20 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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