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10 

JAT-820 Pneumatic Flux Chipper 

 

Troubleshooting JAT-820 Flux Chipper

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Worn components. 

Disassemble and replace worn 
components as needed. 

Throttle lever inoperable. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Starts immediately when 
air is connected without 
throttle lever being 
pressed. 

Throttle lever malfunction. 

Clean throttle lever mechanism to 
ensure free movement. Replace 
mechanism if needed. 

Excessive or abnormal 
vibration. 

Insufficient lubrication. 

Lubricate with air tool oil according 
to instructions in this manual. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Excessive heat develops 
in tool. 

Insufficient lubrication. 

Lubricate with air tool oil according 
to instructions in this manual. 

Worn components. 

Replace components as needed. 

Severe air leakage. 
(Note: Minimal escape of 
air is often normal for air 
tools.) 

Air valve obstructed or damaged. 

Clean or replace. 

Housing loose or damaged. 

Tighten or replace as needed. 

 

 

 

 

Summary of Contents for JAT-820

Page 1: ...Pneumatic Flux Chipper 505820 JAT 820 Operation Parts Manual M 505820 Edition 1 02 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2015 JET ...

Page 2: ...n needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This war...

Page 3: ...hromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 9 Do not operate an air tool continually at full throttle without a work loa...

Page 4: ...31 Maintain tools with care Keep air tool clean and oiled for best and safest performance 32 Do not use combustible gases carbon dioxide oxygen or any bottled gas as an air source for the tool These can present risk of explosion and serious injury 33 Do not lubricate the tool with combustible liquids such as kerosene diesel or jet fuel 34 Do not dispose of this tool with normal household waste Nev...

Page 5: ...n this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise common sense As with any tool operation safety of operator and bystanders should be first priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site...

Page 6: ...e lever Grip Inline Overall Length 13 1 8 in 333 38 mm Housing material Steel Net weight 3 81 lb 1 73 kg Shipping weight 4 14 lb 1 88 kg 1 The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only Specifications we...

Page 7: ... and rest chisel tip against work surface 7 Press throttle lever Pressure against throttle lever determines speed of tool Do not exert excessive pressure against work surface let the tool do the work 8 Release throttle lever to stop flux chipper 9 To remove chisel rotate knurled collar until hole aligns with ball Maintenance Lubrication The flux chipper should be lubricated daily or before each us...

Page 8: ...r the job Continued use in either capacity will cause damage to the tool Tool Pressure JET Air Tools operate on 70 to 100 psi pounds per square inch air pressure measured at the tool when the tool is operating Set tool to 90 psi unless indicated otherwise Pressure in excess of 100 psi will shorten the life of the tool Air System Recommendations Equip the air compressor intake with a replaceable ai...

Page 9: ...JET 9 Figure 2 Recommended arrangement of air piping and air line system ...

Page 10: ...t lubrication Lubricate with air tool oil according to instructions in this manual Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Check for loose connections Moisture or obstruction in air hose Air supply must be clean and dry Clean out air hose s and remove any kinks or bends Improper siz...

Page 11: ...ttle lever 1 8 F25 08 Roll pin 3x20 1 9 F25 09 Main valve 1 11 F25 13 Upper main valve 1 12 F25 12 Lower main valve 1 Index Part No Description Qty 13 F25 11 Pin 2 8x11 2 14 F25 14 Piston 1 15 JAT820 15 Cylinder 1 16 F25 16 Piston sleeve 1 17 F25 17 Lock ring 1 18 SB 7 16 Steel ball 7 16in 1 19 F25 19 O Ring 23 7x3 5 4 20 F25 20 Knurled collar 1 21 F25 21 Snap ring S28 1 22 F25 22 Chisel 1 RBK 25 ...

Page 12: ...epartment call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00 p m CST Please have the stock number and serial number of your tool available when you call so that we may serve you quickly and accurately 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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