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10 

JAT-120,121,122,123 Impact Wrenches 

 

Troubleshooting JAT-120/121/122/123 Impact Wrenches

 

Any disassembly of the tool should be done by qualified service personnel. For problems not addressed 
below, contact JET technical service at 800-274-6846. 

Problem 

Possible cause 

Remedy 

Tool will not start. 

Air valve closed or obstructed. 

Open valve; clear any obstructions. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
If problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes or other components 
are worn. 

Replace worn components. 
(Replace vanes as an entire set.) 

Trigger inoperable. 

Clean trigger mechanism to ensure 
free movement. Replace 
mechanism if needed. 

Bearing(s) worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Excessive or abnormal 
vibration. 

Bearings worn. 

Disassemble and inspect bearing. 
Grease or replace as needed. 

Abnormal sound. 

Loose fasteners. 

Check tightness of housing and 
external fasteners. 

Loss of power; erratic 
action. 

Low air pressure. 

Verify compressor has proper CFM 
rating for tool. 
Check compressor regulator 
setting; set air pressure to 90 psi.   
Set regulator dial on tool to 
maximum setting. 
Check for loose connections.  

Moisture or obstruction in air 
hose. 

Air supply must be clean and dry. 
Clean out air hose(s) and remove 
any kinks or bends. 

Improper size of air transmission 
lines, hoses, fittings, or 
couplings. 

Use appropriate-sized air 
lines/hoses. 
Verify proper fittings/couplings. 

Dirt or gum deposits on 
components. 

Flush tool with gum solvent. 
Check and clean air filter on 
compressor.  
Clean external areas of tool. If 
problem persists, disassemble, 
clean and lubricate internal parts. 

Rotor vanes are worn. 

Replace vanes (entire set). 

Impacts sufficiently, but 
will not remove fastener. 

Worn socket. 

Use good condition sockets. 

Worn impact mechanism. 

Replace components. 

Will not impact. 

Damaged impact mechanism. 

Replace mechanism. 

Housing becomes hot 
during operation. 

Insufficient lubrication. 

Lubricate with air tool oil. 

Worn components. 

Replace components as needed. 

 

Summary of Contents for JAT-120

Page 1: ...ch 505120 JAT 120 505121 JAT 121 505122 JAT 122 505123 JAT 123 Operation Parts Manual M 505120 Edition 2 06 2015 JET 427 New Sanford Road LaVergne TN 37086 Ph 800 274 6848 www jettools com Copyright 2...

Page 2: ...t with any additional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Ser...

Page 3: ...romium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work wi...

Page 4: ...may be hazardous 31 Maintain tools with care Keep air tool clean and oiled for best and safest performance 32 Do not use combustible gases carbon dioxide oxygen or any bottled gas as an air source fo...

Page 5: ...s set forth in this document The instructions and warnings in this manual may not encompass all possible workplace environments The operator is expected to take appropriate precautions and exercise co...

Page 6: ...si 621 kPa 90 psi 621 kPa Vibration value 10 4 m s2 10 6 m s2 9 43 m s2 7 36 m s2 Noise level 1 104 dB A 107 dB A 108 dB A 109 dB A Power setting 4 position forward 1 position reverse 4 position forwa...

Page 7: ...ttings 5 Select rotation direction by pushing Forward Reverse knob push left to loosen a nut right to tighten Make sure nut or bolt can withstand rated torque of impact wrench To loosen nut or bolt 1...

Page 8: ...ize refer to tool specifications The hose should be just long enough to serve the working area Excessive hose length will cause pressure drop 2 Make sure air compressor supplies clean dry air at corre...

Page 9: ...mpressor for the main distribution line Use moisture traps and in line oilers on each downline that is to be used for air tools See Figure 2 Place oiler as close to air tool as possible for best lubri...

Page 10: ...htness of housing and external fasteners Loss of power erratic action Low air pressure Verify compressor has proper CFM rating for tool Check compressor regulator setting set air pressure to 90 psi Se...

Page 11: ...using loose or damaged Tighten or replace as needed Replacement parts Service parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through...

Page 12: ...JAT 120 121 122 123 Impact Wrenches 505120 JAT 120 3 8 inch Impact Wrench exploded view 15 45 43 44 34 32 31 28 30 24 26 20 1 46 41 48 39 36 38 47 37 2 3 4 5 6 7 8 10 12 11 9 42 29 14 13 27 58 23 21...

Page 13: ...22 Spring 1 23 JAT120 23 Spring pin 2x6L 1 24 JAT120 24 O Ring NBR 34x2 1 Index Part No Description Qty 26 BB R6 Ball bearing EE3 R6 1 27 JAT120 27 Cylinder assembly 1 28 JAT120 28 Rotor 1 29 JAT120...

Page 14: ...AT 120 121 122 123 Impact Wrenches 505121 JAT 121 1 2 inch Impact Wrench exploded view 15 28 29 31 32 33 34 24 26 20 21 58 22 23 44 43 42 3 2 4 5 6 7 9 11 12 10 8 45 13 14 46 1 37 38 36 39 47 48 41 30...

Page 15: ...T120 23 Spring pin 2x6L 1 24 JAT121 24 O Ring S46 NBR 45 5x2 1 26 BB R6 Ball bearing EE3 R6 1 Index Part No Description Qty 27 JAT121 27 Cylinder assembly 1 28 JAT121 28 Rotor 1 29 JAT121 29 Rotor van...

Page 16: ...AT 120 121 122 123 Impact Wrenches 505122 JAT 122 1 2 inch Impact Wrench exploded view 15 28 29 31 32 33 34 24 26 20 21 58 22 23 44 43 42 3 2 4 5 6 7 9 11 12 10 8 45 13 14 46 1 37 38 36 54 47 48 41 30...

Page 17: ...23 Spring pin 2x6L 1 24 JAT121 24 O Ring S46 NBR 45 5x2 1 26 BB R6 Ball bearing EE3 R6 1 Index Part No Description Qty 27 JAT121 27 Cylinder assembly 1 28 JAT121 28 Rotor 1 29 JAT121 29 Rotor vane 7...

Page 18: ...T 120 121 122 123 Impact Wrenches 505123 JAT 123 3 4 inch Impact Wrench exploded view 15 24 20 1 2 3 4 5 6 7 8 10 18 12 11 9 14 13 17 25 30 31 32 28 27 33 35 36 40 41 38 34 42 43 44 45 26 29 47 58 23...

Page 19: ...12L14 1 22 JAT123 22 Spring 1 23 JAT123 23 Spring pin 2x7 SK5 1 24 JAT123 24 Ball bearing 6001 C3 L627 1 Index Part No Description Qty 25 JAT123 25 O Ring 1 26 JAT123 26 Cylinder assembly 1 27 JAT123...

Page 20: ...20 JAT 120 121 122 123 Impact Wrenches 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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