background image

 

13

Bearing and Guide Block Adjustment 

Referring to Figure 10: 

Guide bearings

 and carbide 

guide blocks

 are located 

on either side of the saw blade and provide stability 
for the blade when the saw is in operation. These 
bearings rotate on an eccentric shaft so the distance 
from the blade can be adjusted for optimal 
performance.  

Guide blocks

 provide additional blade stability. 

Guide bearings and guide blocks are initially adjusted 
at the factory and should rarely require adjustment. 

It is always better to try a new blade when cutting 
performance is poor. If performance remains poor 
after changing the blade, check the blade guides for 
proper guide bearing spacing. For most efficient 
operation and maximum accuracy, clearance 
between the blade and the guide bearings should be 
0.001-inch. The bearings will still turn freely with this 
clearance. If the clearance is incorrect, the blade may 
track off the drive wheel. 

   

Disconnect the bandsaw saw 

from its electrical power source. 

If required, adjust the 

bearing 

and

 guide block 

on one 

assembly

 

then the other as follows: 

1.  Using a 3mm hex wrench, loosen two 

set-screws 

(A) that secure the eccentric bushings. 

2.  Using a 4mm hex wrench, loosen the 

socket 

head cap screw

 (E) securing the 

guide block 

(F). 

3.  With a 12mm wrench, loosen the 

hex nut

 (G) that 

secures the guide block 

adjustment setscrew

 (H). 

4. Position 

the 

bearings

 (B) by turning the 

bushings

 

(C) with a flat-head screwdriver. Set the 
clearance between the 

bearings (B)

 and 

blade

 

(D) at approximately 0.001 inch. 

When properly adjusted, the blade should be in a 
vertical position between the bearings as shown 
in Figure 11. 

5.  Secure the bushing settings by tightening the 

setscrews

 (A). 

6.  With a 4mm wrench adjust 

setscrew

 (H) so the 

guide block

 (F) supports the blade without 

pinching the blade. 

7. Tighten 

the 

socket head cap screw

 (E). 

8.  Maintain the position of the 

setscrew

 (H) with the 

hex wrench while tightening the 

hex nut

 (G). 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 10 

 
 
 

Outer
Roller

Inner
Roller

Locking Screw

INCORRECT

CORRECT

Saw Blade

Saw Blade

 

Figure 11 

 
 
 
 
 

Summary of Contents for J-9225

Page 1: ...ng Instructions and Parts Manual 8 3 4 Zip Miter Bandsaw Model J 9225 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414467 Ph 800 274 6848 Revision C 01 2016 www jettools com Copyright 2...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locato...

Page 3: ...ion 10 Blade Break in Procedures 10 Operations 10 Hydraulic Feed Control 10 Evaluating Cutting Efficiency 10 Setting the Work Stop 11 Quick Release Vise Operation 11 Miter Cuts 12 Coolant Flow Control...

Page 4: ...ment and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemic...

Page 5: ...for the best and safest performance Follow instructions for lubricating and changing accessories 26 Make sure the work piece is securely clamped in the vise Never use your hand to hold the work piece...

Page 6: ...virtually any material The Model J 9225 bandsaw is equipped with a coolant system which can greatly extend blade life and speed the cutting of a variety of materials which are best cut with cutting fl...

Page 7: ...left side of the machine and is mounted on a shaft that is part of the blade tension mechan ism The blade tension mechanism is used to tighten the saw blade on the blade wheels Blade tension generally...

Page 8: ...oist to lift When moving the saw stand top assembly the cutting head or bow should be in the down position Referring to Figure 3 1 The saw A and stand top B come as an assembled unit Use a hoist to li...

Page 9: ...he feed rate Feed Rate Start Stop Control used in conjunction with the Feed Rate Control see above in the locked position the saw head is prevented from descending in the unlocked position the saw hea...

Page 10: ...ulic cylinder needle valve in the same position and begin a second cut on the same or similar workpiece 5 When the blade has completed about 1 3 of the cut increase the feed rate Watch the chip format...

Page 11: ...6 The vise on the J 9225 bandsaw comes equipped with a quick release handle that permits the workpiece to be rapidly repositioned or changed for a repeated cutting operation while requiring only one...

Page 12: ...e runs at all times when the machine is turned on Two coolant flow control valves A Fig 8 located on the top of the bearing blocks control the amount of flow from the nozzles Coolant flow should be ad...

Page 13: ...the drive wheel Disconnect the bandsaw saw from its electrical power source If required adjust the bearing and guide block on one assembly then the other as follows 1 Using a 3mm hex wrench loosen two...

Page 14: ...justed as follows Disconnect the cut off saw from its electrical power source 1 Place the saw in the lowered position to repres ent the completion of a cutting operation 2 Using a crosspoint screwdriv...

Page 15: ...clockwise until the blade E hangs loose 4 Pull the blade E off the drive wheel F and idler wheel G and out of the blade guides H1 H2 Store the removed blade carefully before proceeding Installing New...

Page 16: ...d sealed periodic lubrication is not required Wheel Bushings six to eight drops of oil each week Pivot Points Shafts and Bearing areas six to eight drops of oil each week Coolant Change coolant on a f...

Page 17: ...aw without pressure on workpiece 1 Use a finer tooth blade 2 Try a lower blade speed 3 Decrease spring tension 4 Increase feed pressure hard spots Reduce speed increase feed pres sure Scale 5 Increase...

Page 18: ...al wear on side back of blade 1 Blade guides worn 2 Blade guide bearings not adjusted 3 Blade guide bearing bracket is loose 1 Replace blade guides 2 Adjust blade guide bearings 3 Tighten blade guide...

Page 19: ...10 2 27 TS 1503021 Socket Head Cap Screw M6x10 1 28 9225 28 Lift Handle 1 29 9180 29 Handle Grip 1 32 TS 2246302 Button Head Socket Screw M6x30 4 35 TS 1503011 Socket Head Cap Screw M6x8 2 38 9225 38...

Page 20: ...r M10 1 93 5 TS 1540071 Hex Nut M10 1 94 TS 1505061 Socket Head Cap Screw M10x40 1 95 9225 95 Cylinder Assembly 1 96 9225 96 Idler Wheel 1 97 TS 1551071 Lock Washer M10 2 98 TS 1505041 Socket Head Cap...

Page 21: ...ing 19 8x 2 4 1 198 TS 2210451 Hex Cap Screw M10x45 2 199 9225 199 Bearing 1 200 9225 200 Bushing 1 201 9225 201 Nut 1 202 9180 202 Spring Eye Bolt 1 202 1 TS 1540071 Hex Nut M10 1 207 TS 1523051 Set...

Page 22: ...ut M8 12 256 1 9225 193 Socket Head Cap Screw M6x110 1 256 2 TS 1541021 Nylon Lock Hex Nut M6 2 256 3 TS 1550041 Washer M6 2 262 TS 1551041 Lock Washer M6 4 263 TS 1503041 Socket Head Cap Screw M6x16...

Page 23: ...23 Saw Assembly Drawing 1 of 3...

Page 24: ...24 Saw Assembly Drawing 2 of 3...

Page 25: ...25 Saw Assembly Drawing 3 of 3...

Page 26: ...215 12 J 9225 215 12 Electrical Box 1 215 13 9180 215 13 Cable Relief 2 215 14 9180 215 14 Cable Relief 1 215 15 9180 215 15 Cable Relief 2 215 16 9180 215 16 Net Plate 1 215 17 9180 215 17 Rail 1 21...

Page 27: ...27 Electrical Box Assembly...

Page 28: ...28 Wiring Diagram 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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