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13 

9.0

  Maintenance 

9.1

  Belt Replacement 

1.  Disconnect the power to the machine to prevent 

accidental  start-ups.  If  the  machine  is  plugged 
into  an  outlet,  unplug  it.  If  the  machine  is 
hardwired to a branch circuit with a junction box, 
remove the fuse or trip the circuit breaker to the 
branch. 

2.  Remove the lock knob and top cover (See Figure 

14). 

 

Figure 14: Top cover components 

3.  Remove the side guard and table. 

4.  Release  the  belt  tension  by  turning  the  tension 

handle  in  a  counterclockwise  direction  (See 
Figure  15).  If  the  handle  is  difficult  to  turn, 
perform 

Track 

Mechanism 

Maintenance

 

according to the instructions in section 9.2. 

 

Figure  15:  Belt  adjustment  components  (Note  top 
cover removed for removal and replacement of belt.) 

5.  Remove the belt. 

6.  Check the drums and platen for scoring or signs 

of  wear  which  might  require  service  or 
replacement. 

7.  Check  the  height  of  the  platen  with  a  straight 

edge.  If  it  is  not  1/32  inch  above  the  drums, 
adjust  it  according  to  the  instructions  in 

Platen 

Replacement  or  Adjustment 

in  the 

Machine 

Setup

 section of this manual. 

8.  Check  the  drums  for  looseness  which  might 

cause  tracking  problems.  Correct  any  loose 
condition by tightening or replacing any parts as 
required. 

9.  Slip the new belt onto the drums and platen. 

10.  Adjust the tension handle clockwise until the belt 

is flat against the platen and there is no curling or 
buckling of the belt in the middle. 

11.  Turn the drums by hand to see if the belt tracks 

more-or-less  true.  JUST  BECAUSE  THE  OLD 
BELT  TRACKED  CORRECTLY  DOES  NOT 
MEAN THE NEW BELT WILL. Always check the 
tracking when replacing a belt. 

12.  To adjust the tracking: 

12.1.  Plug  the  machine  back  into  the  outlet  or 
reestablish power in the branch.   

12.2. Loosen the tracking lock knob.  

12.3.  Jog  the  motor  on  and  off  as  necessary  to 
observe  the  tracking  and  turn  the  tracking  knob 
as necessary to make the belt track in the center 
of  the  platen  and  drums.  Turn  the  tracking  knob 
clockwise  to  move  the  belt  toward  the  right  and 
counterclockwise to move the belt toward the left. 

12.4.  When  the  belt  seems  to  be  tracking 
correctly,  turn  the  motor  on  and  leave  it  running 
while fine tuning the tracking. 

12.5. Lock the tracking lock knob. 

12.6.  When  the  lock  knob  is  secure,  turn  the 
power  off  and  disconnect  the  machine  from  the 
outlet or branch as in Step 1, above. 

13.  Replace the table, side guard, top cover, and lock 

knob by reversing steps 3 and 2, above. 

14.  If  you  have  not  already  done  so,  reconnect  the 

power to the machine and return it to service. 

9.2

  Track Mechanism Maintenance 

While the use of a dust collection system can extend 
service  intervals,  an  accumulation  of  dust  will  almost 
certainly  require  periodic  cleaning  of  the  tracking 
mechanism.  The  more  continuous  the  use  of  the 
machine,  the  more  frequently  this  maintenance 
should be performed. 

As  mentioned  in  the  preceding  section,  the  need  for 
required maintenance is often indicated by difficulty in 
adjusting the tension/tracking mechanism. 

1.  With  the  belt  removed  according  to  the 

instructions in section 9.1 

Belt Replacement

, pull 

out the upper tracking system and clean away all 
built up material in the upper part of the bracket 
casting. 

Summary of Contents for J-64812VS

Page 1: ...Operating Instructions and Parts Manual Disc Belt Sander Model J 64812VS Part No M 810500 Edition 1 05 2023 Copyright 2023 JET...

Page 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Page 3: ...8 3 Using the Indexing Lock Handle 11 8 4 Adjusting the Belt Sander Arm 11 8 5 Adjusting Disc Sander Table 12 8 6 Use of the Miter Gauge 12 9 0 Maintenance 13 9 1 Belt Replacement 13 9 2 Track Mechan...

Page 4: ...ty glasses with side shields which comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from the breakage of the eye...

Page 5: ...own off by the sanding disc can cause serious injury if contacted or inhaled To avoid such injuries you must comply with the following safety requirements 1 Always wear protective eyewear when operati...

Page 6: ...ed a grinding machine With very fine grits this machine is typically considered a sanding machine The instructions in this manual will help you use this machine safely and productively If there are qu...

Page 7: ...ander stand L x W x H 26 3 4 x 19 5 8 x 58 5 8 in 680 x 500 x 1490mm Motor 2HP 3 phase 60Hz 1710 RPM 1710 min 1 Amps full load amps 13 0A Voltage Input 230V only single phase Power cord 14AWG x 3C 6ft...

Page 8: ...st connect your machine to the service branch using a hardwired junction box connection Motor Rotation The motor s rotation should result in the belt sander moving downward and the disc sander rotatin...

Page 9: ...hine Figure 3 Table attachment screws loosen to adjust miter groove parallelism 7 4 Disc Table Gap Adjustment 1 Using a scale check the gap between the edge of the table and the face of the disc It sh...

Page 10: ...and platen are in correct adjustment DO NOT reset the pointer after this operation Figure 6 Location of adjustment socket head screws and pointer attachment screw for table angle adjustment Figure 7...

Page 11: ...d and 45 downward A single locking handle on the side of the table is used to lock and unlock the table to permit adjustment There are two positive lock stop positions at 90 that is at a right angle t...

Page 12: ...table angle 1 Unlock the two locking knobs underneath the table at each end See Figure 12 2 Using the pointer and scale set the angle to any required angle between 20 upward and 45 downward 3 Lock the...

Page 13: ...BECAUSE THE OLD BELT TRACKED CORRECTLY DOES NOT MEAN THE NEW BELT WILL Always check the tracking when replacing a belt 12 To adjust the tracking 12 1 Plug the machine back into the outlet or reestabl...

Page 14: ...ve the rest of the protective backing and press the abrasive disc firmly against the drive disc so complete adhesive contact is made 7 Reconnect the power to the machine Figure 16 Installing new abras...

Page 15: ...than 1 16 inch away from the table then tighten BOTH set screws by inserting the hex wrench through the hole in the disc guard casting 15 Rotate the machine back onto its base and secure it with all f...

Page 16: ...16 Figure 22 Loosening pulley set screws to allow the adjustment of pulley on arbor shaft...

Page 17: ...justment Adjust the belt tracking Too much belt tension Loosen the tension until the belt is just taut Not enough belt tension Tighten the tension until the belt is more taut Belt is jointed improperl...

Page 18: ...ou quickly and accurately 11 1 1 Belt and Disc Sander Assembly Exploded View 11 1 2 Belt and Disc Sander Assembly Parts List Index No Part No Description Size Qty 1 J64812VS 001 Stand 1 2 TS 2210801 H...

Page 19: ...19 11 2 1 Disc Sander Assembly Exploded View...

Page 20: ...Hex Cap Screw M10x140 2 16 TS 2239551 Socked HD Cap Screw M10x55 2 17 4200A 042 Key 5x5x55 mm 1 18 5051641 Disc 1 19 TS 1523031 Socket Set Screw M6x10 4 20 J64812VS 120 Poly V Belt 5PK1070 1 21 550845...

Page 21: ...m 1 4 9058121 Lock Washer External Tooth M24 1 5 J64812VS 205 Hex Nut Left Thread M24x18 3 1 6 5051981 Spacer 1 7 J 5508454G Drive Drum Guard 1 8 5508456 Dust Deflector 1 9 J 5508455G Deflector Plate...

Page 22: ...38 5508460 Bearing Lock Nut 1 39 BB 6202ZZ Ball Bearing 6202ZZ 2 40 5052061B Idler Drum Spacer 2 41 TS 2342121 Nylon Lock Hex Nut M12 2 42 5508450 Hand Knob M10 2 43 TS 1550071 Flat Washer M10 3 44 55...

Page 23: ...23 11 4 1 Stand Assembly Exploded View...

Page 24: ...13 5 2 15 J64812VS 315 Control Panel Assembly 1 16 605416G Dust Port 2 1 17 TS 1534042 Pan Head Screw M6x12 3 18 TS 1540041 Hex Nut M6 3 19 TS 1522041 Socket Set Screw M5x12 1 20 TS 1490031 Hex Cap Sc...

Page 25: ...2VS 401 Control Panel 1 2 J64812VS 402 ON OFF Switch 1 3 18MWEVS 045 06 Key Switch A201A 1 4 18MWEVS 041 05 VR Knob 1 5 18MWEVS 041 06 VR Variable Resistor 1 6 TS 2284082 Pan Head Screw M4X8 1 7 J6481...

Page 26: ...26 12 1 Electrical Schematic 230V...

Page 27: ...27...

Page 28: ...28...

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