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7

Operating Instructions

Using the vise

The vise on the saw table has two jaws.  The jaw

closest to the right hand side of the table is the stationary
jaw.  This jaw is firmly secured to the table using its pivot
and lock bolts.  When making a straight cut the stationary
jaw is at right angles to the saw blade.  When making an
angle cut, the stationary jaw is first loosened, then
adjusted to the desired angle, then secured to the table,
again.

The jaw closest to the left hand side of the table is

the locking jaw.  This jaw clamps the workpiece against the
stationary jaw to hold it securely for cutting.  The locking
jaw can pivot to conform to the angle of the work piece
which is held in the stationary jaw.

Before cutting can begin, the vise must be properly

set and positioned. The procedures are different for right
angle cutting and for angle cutting.  Setting procedures are
given in the following sections.

Figure 1: Vise jaw nomenclature

Locking vise jaw

The locking jaw is an assembly which includes the

lead screw nut which encases the lead screw, the lead
screw shaft (which screws into the lead screw nut,) the
thrust shaft, spring, and quick release handle.

The thrust shaft moves up or down when the quick

release handle moves up or down.

The thrust shaft has a nut under the quick release

handle which adjusts the clamping pressure between the
adjustable jaw and the table, itself. When this nut is too
tight, the adjustable jaw cannot pivot.  When this nut is too
loose, the jaw can pivot, and also tilt upward.  Therefore,
this nut should be

 slightly

 loose.  This will allow the jaw to

pivot an conform to any angle at which the stationary jaw
is set.

However, you should guard against excessive

loosening of this nut. If too loose, the jaw can tilt when it
contacts the workpiece and full clamping pressure cannot
be effectively applied to the workpiece.

If the shaft is too tight to allow pivoting of the jaw,

loosen the shaft 

slightly

 by turning the nut under the quick

release handle counterclockwise.  If the jaw tilts exces-

sively, use the nut under the quick release handle to
tighten the shaft 

slightly 

so the jaw slides easily, but flat

against the saw table.

The locking vise jaw is tightened or loosened against

the workpiece being cut by using the lead screw handle.
The handle is attached to a lead screw underneath the saw
table.  The lead screw has a series of grooves on its
length.  These grooves capture a thrust shaft on the lower
side of the locking jaw.  As the lead screw handle is turned,
the grooves move to the left or right, and therefore the
locking jaw is moved to the left or right to open or close the
jaw against any workpiece on the table.

The thrust shaft on the locking vise jaw is a compo-

nent part of the quick release handle on top of the locking
jaw.  This quick release handle is spring loaded to force the
handle (and, therefore, the thrust shaft) downward.

When you pull up on the quick release handle, the

thrust shaft is removed from its groove.  This allows you to
slide the jaw to a new position on the table.  Releasing the
handle pushes the thrust shaft against the lead screw
shaft.  When the lead screw handle is turned, a groove will

Summary of Contents for J-3410

Page 1: ...tructions and Parts Manual 7x12 Horizontal Band Saw Models J 3410 J 3410 2 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414454 Ph 800 274 6848 Revision B3 01 2014 www jettools com Copyr...

Page 2: ...More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic webs...

Page 3: ...Adjust Blade for Parallelism 16 Adjusting Blade Vertical 17 Test Cutting to VerifyAdjustmentAccuracy 17 Adjusting Guide Bearings 18 Replacing Guide Bearings 18 Adjusting Blade Back Up Bearing 18 Repl...

Page 4: ...ystem which can greatly extend blade life and speed the cutting of a variety of materials which are best cut with cutting fluids and coolants 1 gallon 4 4L capacity tank with 3GPM 13L M pump Optional...

Page 5: ...se the right tool Don t force a tool or attach ment to do a job it was not designed for 16 Use only recommended accessories and follow manufacturers instructions pertaining to them 17 Keep hands in si...

Page 6: ...ustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or maintenance is per formed on the saw 7 Remove all loose items and a...

Page 7: ...can pivot and also tilt upward Therefore this nut should be slightly loose This will allow the jaw to pivot an conform to any angle at which the stationary jaw is set However you should guard against...

Page 8: ...or all angle cutting Changing the stationary vise jaw position 1 Remove the pivot and lock bolts 2 Slide the stationary jaw to the required position on the table 3 Re insert the pivot and lock bolts 4...

Page 9: ...Figure 1 4 Lay a straight edge on the saw frame so it contacts the stationary vise jaw See Figure 3 5 Turn the vise jaw until the straight edge is above the angle of cut you require as shown on the a...

Page 10: ...valve turn the quick shut off handle so it is parallel with the hydraulic line or hydraulic cylinder Using the stock stop for repeated cuts If you are cutting multiple pieces of stock all to the same...

Page 11: ...shape supplied Blade break in procedures New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break in procedure is not followed You may want to consult m...

Page 12: ...Material Speed Angle cutting 1 Raise the saw arm to full height and lock it in position with the quick shut off valve 2 Slide the vise open 3 Set the stationary vise jaw to the angle required accordin...

Page 13: ...13 Figure 8 Placing workpieces in the vise...

Page 14: ...blade is fully tensioned release tension slightly before attempting to adjust the saw blade tracking A badly worn or bent blade will be extremely difficult to track properly if it can be tracked succe...

Page 15: ...sing the stationary vise face or the saw table When to adjust the blade guides The blade guides when installed at the factory have been adjusted for maximum sawing effectiveness and if not disturbed d...

Page 16: ...lishing a reference angle to be sure the jaw is correctly set 3 Lower the saw arm to full horizontal position 4 Use a machinist s protractor against the stationary vise jaw and check the blade for par...

Page 17: ...to perform these test cuts as follows 1 With the bar stock securely clamped in the vise make a cut through the bar stock See Figure 14 2 Mark the top of the bar stock 3 Move the bar stock about 1 4 in...

Page 18: ...loosen the lock nut for the eccentric bolt 3 Turn the eccentric using the adjustment tang to loosen or tighten the bearing set as needed 4 Tighten the jam nut 5 Check bearing tightness on both sides o...

Page 19: ...nce of leakage and turn them to feel for roughness or other internal flaws Replace if leaking or roughness is felt Examine the wheel for damage on its drive edge shoul der or the bearing mounting boss...

Page 20: ...emove piston from the rod 16 Remove the U ring from the piston 17 Remove the one external and the two internal O rings from the top cap Discard all soft parts 18 Clean all metal parts with a suitable...

Page 21: ...cal The saw is delivered as either a 115 volt or 230 volt saw depending upon your order Wiring diagrams for either type of circuit are shown here The motor is connected internally to achieve the volta...

Page 22: ...ubber disc mounted on a flat headed screw The screw height and therefore the horizontal position of the saw arm is adjusted using two nuts on the screw The motor switch is supposed to turn the motor o...

Page 23: ...e while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as stainless require a h...

Page 24: ...chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommenda tions 1 Be sure vise is tight 2 Support slender c...

Page 25: ...tion The item numbers shown on the illustration relate to the item number in the facing parts listing Order replacement parts from JET 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www...

Page 26: ...26 Exploded View Saw Head...

Page 27: ...ot shown 1 1 J 5710011 Pulley cover 1 2 5710021 Motor pulley 1 4 1 5710041 HH screw 5 16X1 8 5 J 5710051Motor 3 4 HP 115V 1PH 1 6 J 5710061Motor mount plate assy 1 7 5710071 HH screw 5 16x5 8 3 8 5710...

Page 28: ...28 Exploded View Saw Base...

Page 29: ...ee support 1 111 5517529 HH screw 3 8x1 3 4 2 115 5711271 Support shaft 5 8 1 5711771 Support shaft 7 8 119 5711321 Stock stop 1 120 5711331 Thumb screw 1 121 5711341 Stock stop rod 1 123 5517530 HH s...

Page 30: ...der Ref no Part no Description Qty 1 5517547 Dust cover 1 2 5517548 Retaining ring 2 3 5517549 Oil seal 1 4 5517550 Oil piston 1 5 5517551 O ring 1 6 5517552 Cylinder body 1 7 5517553 Oil pressure reg...

Page 31: ...31...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www jetttools com...

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