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16

Replacing blade guide
and support components

All component parts are secured with nuts, bolts,

washers, or snap rings.  To remove and replace any
component, first remove the blade according to instruc-
tions in 

Replacing blades

.  Then remove and replace the

faulty component(s).

The guide and support bearings are mounted on

eccentric shafts to permit adjustment of the bearing axis.
See 

Figure 11

.   By loosening the eccentric lock nuts and

using a wrench to turn the eccentric, all clearances and
positions can be adjusted.

Replacing a blade guide bearing is covered in the

section on 

Replacing guide bearings

.

In the case of replacing a single faulty component

(such as a single bearing or pair of bearings on an
eccentric) you do not necessarily have to adjust all of the
other components -- however, their adjustment should be
checked when any other adjustment is made.

Before making any adjustments be certain to

disconnect the saw from its electrical power source to
prevent accidental motor start-ups.

Adjust blade for parallelism:

1. Use a new blade or a blade in nearly new condition and
have it fully tensioned and tracking correctly before
making any adjustments.
2.  Be sure the stationary vise jaw is at a right angle to the
blade.  If you are not certain the jaw is correctly adjusted,
use the procedure under 

Establishing a reference angle

,

to be sure the jaw is correctly set.
3.  Lower the saw arm to full horizontal position.
4.  Use a machinist's protractor against the stationary vise
jaw and check the blade for parallel.  If the blade is

parallel to the stationary jaw, no further parallelism
adjustment is required.  However, if the blade is at an
angle to the jaw, determine which bearing set you are
going to move and the direction in which you need to
move it.  Then proceed to the following steps.
4.  Keep the bearing eccentric from moving by putting a
wrench on the adjustment tang of the eccentric.  (See

Figure 12

.)

5.  Loosen the eccentric lock nut so you can rotate the
eccentric using the adjustment tang.
6.  Turn the eccentric until you have shifted the bearing
assembly to where you want it to move.
7.  Tighten the eccentric lock nut.

Figure 12: Adjusting blade parallelism using the support
bearing eccentrics.  Use two wrenches -- one to lock and
unlock the lock nut, the other to adjust the bearings using
the tang on the guide bearing shaft.

8.  Adjust the bearing on the other side of the blade so the
bearing clearance adjustment is correct.  YOU MUST
PERFORM THIS STEP.  The blade is being twisted by the
bearing assemblies and a lot of pressure is being exerted
by the blade against the bearings.  See 

Adjusting guide

bearings

.

9.  Check the blade for squareness and vertical and re-
adjust as necessary until it is parallel to the clearance slot,
square to the vise jaw, vertical to the table, with side guide
bearings correctly adjusted.

Summary of Contents for J-3410

Page 1: ...tructions and Parts Manual 7x12 Horizontal Band Saw Models J 3410 J 3410 2 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414454 Ph 800 274 6848 Revision B3 01 2014 www jettools com Copyr...

Page 2: ...More Information JET Wilton and Powermatic are consistently adding new products For complete up to date product information check with your local distributor or visit the JET Wilton or Powermatic webs...

Page 3: ...Adjust Blade for Parallelism 16 Adjusting Blade Vertical 17 Test Cutting to VerifyAdjustmentAccuracy 17 Adjusting Guide Bearings 18 Replacing Guide Bearings 18 Adjusting Blade Back Up Bearing 18 Repl...

Page 4: ...ystem which can greatly extend blade life and speed the cutting of a variety of materials which are best cut with cutting fluids and coolants 1 gallon 4 4L capacity tank with 3GPM 13L M pump Optional...

Page 5: ...se the right tool Don t force a tool or attach ment to do a job it was not designed for 16 Use only recommended accessories and follow manufacturers instructions pertaining to them 17 Keep hands in si...

Page 6: ...ustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or maintenance is per formed on the saw 7 Remove all loose items and a...

Page 7: ...can pivot and also tilt upward Therefore this nut should be slightly loose This will allow the jaw to pivot an conform to any angle at which the stationary jaw is set However you should guard against...

Page 8: ...or all angle cutting Changing the stationary vise jaw position 1 Remove the pivot and lock bolts 2 Slide the stationary jaw to the required position on the table 3 Re insert the pivot and lock bolts 4...

Page 9: ...Figure 1 4 Lay a straight edge on the saw frame so it contacts the stationary vise jaw See Figure 3 5 Turn the vise jaw until the straight edge is above the angle of cut you require as shown on the a...

Page 10: ...valve turn the quick shut off handle so it is parallel with the hydraulic line or hydraulic cylinder Using the stock stop for repeated cuts If you are cutting multiple pieces of stock all to the same...

Page 11: ...shape supplied Blade break in procedures New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break in procedure is not followed You may want to consult m...

Page 12: ...Material Speed Angle cutting 1 Raise the saw arm to full height and lock it in position with the quick shut off valve 2 Slide the vise open 3 Set the stationary vise jaw to the angle required accordin...

Page 13: ...13 Figure 8 Placing workpieces in the vise...

Page 14: ...blade is fully tensioned release tension slightly before attempting to adjust the saw blade tracking A badly worn or bent blade will be extremely difficult to track properly if it can be tracked succe...

Page 15: ...sing the stationary vise face or the saw table When to adjust the blade guides The blade guides when installed at the factory have been adjusted for maximum sawing effectiveness and if not disturbed d...

Page 16: ...lishing a reference angle to be sure the jaw is correctly set 3 Lower the saw arm to full horizontal position 4 Use a machinist s protractor against the stationary vise jaw and check the blade for par...

Page 17: ...to perform these test cuts as follows 1 With the bar stock securely clamped in the vise make a cut through the bar stock See Figure 14 2 Mark the top of the bar stock 3 Move the bar stock about 1 4 in...

Page 18: ...loosen the lock nut for the eccentric bolt 3 Turn the eccentric using the adjustment tang to loosen or tighten the bearing set as needed 4 Tighten the jam nut 5 Check bearing tightness on both sides o...

Page 19: ...nce of leakage and turn them to feel for roughness or other internal flaws Replace if leaking or roughness is felt Examine the wheel for damage on its drive edge shoul der or the bearing mounting boss...

Page 20: ...emove piston from the rod 16 Remove the U ring from the piston 17 Remove the one external and the two internal O rings from the top cap Discard all soft parts 18 Clean all metal parts with a suitable...

Page 21: ...cal The saw is delivered as either a 115 volt or 230 volt saw depending upon your order Wiring diagrams for either type of circuit are shown here The motor is connected internally to achieve the volta...

Page 22: ...ubber disc mounted on a flat headed screw The screw height and therefore the horizontal position of the saw arm is adjusted using two nuts on the screw The motor switch is supposed to turn the motor o...

Page 23: ...e while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as stainless require a h...

Page 24: ...chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommenda tions 1 Be sure vise is tight 2 Support slender c...

Page 25: ...tion The item numbers shown on the illustration relate to the item number in the facing parts listing Order replacement parts from JET 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www...

Page 26: ...26 Exploded View Saw Head...

Page 27: ...ot shown 1 1 J 5710011 Pulley cover 1 2 5710021 Motor pulley 1 4 1 5710041 HH screw 5 16X1 8 5 J 5710051Motor 3 4 HP 115V 1PH 1 6 J 5710061Motor mount plate assy 1 7 5710071 HH screw 5 16x5 8 3 8 5710...

Page 28: ...28 Exploded View Saw Base...

Page 29: ...ee support 1 111 5517529 HH screw 3 8x1 3 4 2 115 5711271 Support shaft 5 8 1 5711771 Support shaft 7 8 119 5711321 Stock stop 1 120 5711331 Thumb screw 1 121 5711341 Stock stop rod 1 123 5517530 HH s...

Page 30: ...der Ref no Part no Description Qty 1 5517547 Dust cover 1 2 5517548 Retaining ring 2 3 5517549 Oil seal 1 4 5517550 Oil piston 1 5 5517551 O ring 1 6 5517552 Cylinder body 1 7 5517553 Oil pressure reg...

Page 31: ...31...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www jetttools com...

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