3
2.0
Table of Contents
Section
Page
1.0 Warranty and Service ............................................................................................................................................ 2
2.0 Table of Contents .................................................................................................................................................. 3
3.0 Safety...................................................................................................................................................................... 5
3.1 Machinery General Safety Warnings ............................................................................................................... 5
3.2 General Electrical Cautions .............................................................................................................................. 6
3.3 Safety Instructions for Drill Presses ................................................................................................................. 6
4.0 Specifications ......................................................................................................................................................... 7
4.1 Machining Capacities ........................................................................................................................................ 8
4.2 Machine Environment ....................................................................................................................................... 8
4.3 Power Supply Requirements ............................................................................................................................ 8
4.4 Overall Dimensions, J-1230R........................................................................................................................... 9
5.0 General Features and Terminology ................................................................................................................... 10
6.0 Set-Up and Assembly.......................................................................................................................................... 12
6.1 Floor Diagrams for J-1230R ........................................................................................................................... 12
6.2 Unpacking ........................................................................................................................................................ 13
6.3 Machine Set-Up ............................................................................................................................................... 14
6.4 Electrical Connections .................................................................................................................................... 15
7.0 Operating Controls............................................................................................................................................... 16
8.0 Operation .............................................................................................................................................................. 17
8.1 Clamping workpieces ...................................................................................................................................... 17
8.2 Tool insertion ................................................................................................................................................... 17
8.3 Tool Positioning over workpiece .................................................................................................................... 17
8.4 Unlocking arm and column mechanisms....................................................................................................... 18
8.5 Raising and lowering radial arm ..................................................................................................................... 18
8.6 Moving drill head along arm ........................................................................................................................... 18
8.7 Rotating arm on support column .................................................................................................................... 18
8.8 Setting spindle speed...................................................................................................................................... 18
8.9 Feed rate and depth of cut ............................................................................................................................. 19
8.10 Setting feed rate ............................................................................................................................................ 19
8.11 Setting depth of cut using power feed system ............................................................................................ 20
8.12 Spindle direction and power feed................................................................................................................. 20
8.13 Hand feed – roughing operations................................................................................................................. 20
8.14 Fine hand feed using power feed system ................................................................................................... 20
8.15 Tapping .......................................................................................................................................................... 21
8.16 Power ON/OFF .............................................................................................................................................. 21
8.17 Power ON light .............................................................................................................................................. 21
8.18 Coolant control .............................................................................................................................................. 21
8.19 Spindle motor controls .................................................................................................................................. 21
8.20 Turning off spindle drive ............................................................................................................................... 21
8.21 Resetting STOP switch ................................................................................................................................. 21
8.22 Using load ammeter ...................................................................................................................................... 21
8.23 Tapping operations ....................................................................................................................................... 22
8.24 Arm/spindle control lever .............................................................................................................................. 22
9.0 Adjustments ......................................................................................................................................................... 22
9.1 Clamping Device ............................................................................................................................................. 22
9.2 Head/Rail Backlash ......................................................................................................................................... 23
10.0 Spindle Speed Chart ......................................................................................................................................... 24
11.0 Troubleshooting the J-1230R ........................................................................................................................... 25
12.0 Maintenance....................................................................................................................................................... 26
12.1 General Cleaning .......................................................................................................................................... 26
12.2 Lubrication ..................................................................................................................................................... 26
13.0 Replacement Parts ............................................................................................................................................ 28
13.1.1 Riser Mechanism: Exploded View ............................................................................................................ 28
13.1.2 Riser Mechanism: Parts List ..................................................................................................................... 29
13.2.1 Column and Base: Exploded View ........................................................................................................... 30
13.2.2 Column and Base: Parts List..................................................................................................................... 31
13.3.1 Arm (Front): Exploded View ...................................................................................................................... 32
13.3.2 Arm (Front): Parts List ............................................................................................................................... 33
13.4.1 Arm (Rear) and Clamping Gearbox: Exploded View............................................................................... 34
Summary of Contents for J-1230R
Page 11: ...11 General Features and Terminology cont Figure 4 Figure 5 ...
Page 16: ...16 7 0 Operating Controls Figure 10 Operating Controls ...
Page 27: ...27 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 ...
Page 30: ...30 13 2 1 Column and Base Exploded View ...
Page 32: ...32 13 3 1 Arm Front Exploded View ...
Page 34: ...34 13 4 1 Arm Rear and Clamping Gearbox Exploded View ...
Page 38: ...38 13 6 1 Gearbox Assembly Head Exploded View ...
Page 42: ...42 13 7 1 Rear of Head I Exploded View ...
Page 45: ...45 14 0 Electrical Connections for J 1230R ...
Page 47: ...47 ...
