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 5

3.0

  Table of contents 

Section     

 

 

 

 

 

 

       

 

 

 

Page 

 

1.0  IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2

 

1.1  ON/OFF Switch padlock ............................................................................................................................. 3

 

2.0  About this manual .......................................................................................................................................... 4

 

3.0  Table of contents ............................................................................................................................................ 5

 

4.0  Specifications ................................................................................................................................................. 6

 

5.0  Setup and assembly ....................................................................................................................................... 7

 

5.1  Shipping contents ....................................................................................................................................... 7

 

5.2  Tools required for assembly ....................................................................................................................... 7

 

5.3  Unpacking and cleanup .............................................................................................................................. 7

 

5.4  Assembling stand ....................................................................................................................................... 8

 

5.5  Mounting saw to stand ............................................................................................................................... 8

 

5.6  Additional assembly ................................................................................................................................... 8

 

5.7  Vertical cutting plate ................................................................................................................................... 9

 

6.0  Electrical connections .................................................................................................................................... 9

 

6.1  GROUNDING INSTRUCTIONS ................................................................................................................. 9

 

6.2  Extension cords ........................................................................................................................................ 10

 

7.0  Adjustments ................................................................................................................................................. 10

 

7.1  Tools required for adjustments ................................................................................................................. 10

 

7.2  Blade guide adjustment ............................................................................................................................ 10

 

7.3  Blade tension ............................................................................................................................................ 10

 

7.4  Blade changes .......................................................................................................................................... 10

 

7.5  Blade guide bearings ................................................................................................................................ 11

 

7.6  Blade tracking ........................................................................................................................................... 11

 

7.7  Feed pressure adjustment ........................................................................................................................ 12

 

7.8  Blade-to-table squareness ....................................................................................................................... 12

 

7.9  Auto shut-off adjustment .......................................................................................................................... 13

 

7.10  Vise adjustment ...................................................................................................................................... 13

 

7.11  Vertical stop adjustment ......................................................................................................................... 13

 

8.0  Operation ..................................................................................................................................................... 13

 

8.1  Blade selection ......................................................................................................................................... 13

 

8.2  Blade break-in .......................................................................................................................................... 14

 

8.3  General operating procedure ................................................................................................................... 14

 

8.4  Evaluating cutting efficiency ..................................................................................................................... 14

 

9.0  User-maintenance ........................................................................................................................................ 15

 

9.1   General maintenance .............................................................................................................................. 15

 

9.2  Commutator brush inspection .................................................................................................................. 15

 

9.3  Lubrication ................................................................................................................................................ 15

 

9.4  Additional servicing .................................................................................................................................. 15

 

10.0  Troubleshooting HVBS-56V Band Saw ...................................................................................................... 16

 

10.1  Mechanical and electrical problems ....................................................................................................... 16

 

10.2  Operational problems ............................................................................................................................. 16

 

11.0  Replacement Parts ..................................................................................................................................... 17

 

11.1.1  HVBS-56V Bed Assembly – Exploded View ....................................................................................... 18

 

11.1.2  HVBS-56V Bow Assembly – Exploded View ....................................................................................... 19

 

11.1.3  HVBS-56V – Bow and Bed Assemblies Parts List .............................................................................. 20

 

11.2.1  HVBS-56V Stand – Exploded View ..................................................................................................... 23

 

11.2.2  HVBS-56V Stand – Parts List .............................................................................................................. 23

 

12.0  Electrical Connections – HVBS-56V Band Saw ......................................................................................... 24

 

13.0  Warranty and service ................................................................................................................................. 25

 

 

 
The specifications in this manual were current at time of publication, but because of our policy of continuous 
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring 
obligations. 

 

 

Summary of Contents for HVBS-56V

Page 1: ...ions and Parts Manual Horizontal Vertical Variable Speed Band Saw Model HVBS 56V JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414548 Ph 800 274 6848 Edition 5 09 2018 www jettools com C...

Page 2: ...ting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 Keep safety guards in place at all times when the machine i...

Page 3: ...utions are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 1 1 ON OFF Switch padlock To avoid accidental starting by young children or others not qualified to...

Page 4: ...n accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com R...

Page 5: ...1 Vertical stop adjustment 13 8 0 Operation 13 8 1 Blade selection 13 8 2 Blade break in 14 8 3 General operating procedure 14 8 4 Evaluating cutting efficiency 14 9 0 User maintenance 15 9 1 General...

Page 6: ...M 25 72 MPM Blade wheel diameter 7 3 8 in 187 mm Bed and vise Bed height from floor mounted to stand 25 1 2 in 648 mm Vise swivel 0 45 deg Main materials Bed cast iron ground surface Bow cast iron Sta...

Page 7: ...16x1 1 4 HP2 2 Cotter pins 1 8x1 HP3 6 Flat washers 5 8 HP4 20 Flat washers 1 4 HP5 20 Hex nuts 1 4 HP6 1 Flat head screw 1 4 x 3 4 HP7 6 Flat washers 5 16 HP8 6 Hex nuts 5 16 HP10 Figure 5 1 Hardware...

Page 8: ...d is level 5 5 Mounting saw to stand Saw is heavy two person lift 1 With help from another person position saw atop stand and secure with socket head cap screws and washers HP2 8 10 Figure 5 3 2 Fully...

Page 9: ...or and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it...

Page 10: ...olt Once the right blade guide assembly is properly positioned it can generally remain in that position for all operations Figure 7 1 7 3 Blade tension 1 Disconnect band saw from power source 2 Open b...

Page 11: ...op nut L1 5 Repeat above steps for opposite blade guide assembly Figure 7 4 7 6 Blade tracking Blade tracking adjustment requires running saw with back cover open Use caution when making this adjustme...

Page 12: ...4 on each blade guide assembly and rotate blade guide assembly until gap is eliminated between square and ruler 4 Retighten bolts H Figure 7 4 5 After making this adjustment be sure to re check other...

Page 13: ...nut adjust screw then tighten nut against casting to secure setting Figure 7 10 8 0 Operation The HVBS 56V is equipped with a motor driver containing a voltage feedback device to provide consistent t...

Page 14: ...iency 6 The blade is now ready for regular service 8 3 General operating procedure 1 Raise bow and secure in position using support plate V Figure 7 9 Always secure bow in raised position with support...

Page 15: ...nued use of a damaged or worn brush may result in damage to motor armature 1 Unplug saw from power source 2 Remove four button head screws and remove motor sleeve 3 Unscrew and remove cap with flat bl...

Page 16: ...e is appropriate for material Air circulation through motor is restricted Clean motor fan with vacuum to restore normal air circulation Gears misaligned Contact JET technical service Machine slows whe...

Page 17: ...Adjust blade guides according to instructions Blade refuses to track properly on wheels Improper blade tension Tighten blade to prevent slippage on wheels Guide bearing misalignment Adjust blade guid...

Page 18: ...18 11 1 1 HVBS 56V Bed Assembly Exploded View...

Page 19: ...19 11 1 2 HVBS 56V Bow Assembly Exploded View...

Page 20: ...TS 081C022 Phillips Pan Hd Machine Screw 10 24x3 8 2 43 HVBS462 043 Rubber Ring 1 44 HVBS462 044 Power Cable with Plug SJT 3x18AWG 1 45 HVBS462 045 Nut Plate 1 45 1 HVBS56M 045 1 Spring Handle Bracket...

Page 21: ...ctive Shaft 1 96 2 KF2R5525 Double Round Hd Key 5x5x25L mm 1 96 3 HVBS56V 96 3 C Retainer Ring Internal R42 2 96 4 HVBS56V 96 4 Band 35x8t mm 1 96 5 BB 6200ZZ Ball Bearing 6200 ZZ 2 96 6 HVBS56V 96 6...

Page 22: ...go with 3M adhesive 92x38 mm 1 JJ6CS OEW2 Open End Wrench not shown 12 14 mm 1 LM000282 ID Label HVBS 56V not shown 1 HVBS56M WL Warning Label not shown 1 LM000283 Speed Chart HVBS 56V not shown 1 LM0...

Page 23: ...k washer 1 4 20 x 5 8 19 4 7 TS 0680021 Flat Washer 1 4 19 4 8 TS 0570011 Hex Nut 1 4 19 4 9 TS 0208071 Socket Head Cap Screw 5 16 18 x 1 1 4 6 4 10 TS 0680031 Flat Washer 5 16 x23xt2 6 4 11 TS 057002...

Page 24: ...24 12 0 Electrical Connections HVBS 56V Band Saw SQ Lower toggle limit switch S Electromagnetic switch A Driver board VR Variable resistor M Motor...

Page 25: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 26: ...26 This page intentionally left blank...

Page 27: ...27 This page intentionally left blank...

Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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