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 15

9.0

  User-maintenance 

 Always disconnect power to 

the machine before performing maintenance.   
Failure to do this may result in serious personal 
injury. 

9.1

   General maintenance 

Wipe down saw with a soft rag after each use, and 
clear metal particles with a small paint brush or parts 
cleaning brush. Do not use compressed air, as it 
may force chips into guide bearings and other 
critical areas of saw.   

Periodically apply a light coat of oil, such as SAE30, 
on exposed metal surfaces to inhibit rust. 

Make frequent inspections of motor fan, and blow 
out (with low pressure air hose) or vacuum any 
accumulation of foreign material to maintain normal 
motor ventilation.  

Keep blade guides clean and free of metal particles.  

Check guide bearings frequently to make sure that 
they are properly adjusted and turning freely. 

Inspect power cord; if worn, cut or damaged in any 
way, have it replaced immediately. 

9.2

  Commutator brush inspection 

To maintain motor efficiency, inspect the two carbon 
brushes every two months, or more frequently if saw 
is heavily used. Stalling or loss of power may be a 
symptom of worn carbon brushes. If one brush is 
worn out, replace both at the same time. 

 

Continued use of a damaged or 

worn brush may result in damage to motor 
armature. 

1.  Unplug saw from power source. 

2.  Remove four button head screws, and remove 

motor sleeve. 

3.  Unscrew and remove cap with flat blade 

screwdriver. See Figure 9-1. 

4.  Gently pry up an edge of the brass clip, until the 

spring causes it to disengage from hole. (Notice 
orientation of brush as you remove it; it should 
be inserted in the same manner; curvature of 
brush will match curvature of motor.) 

5.  Pull out brush and inspect. Brush should be 

replaced if any of the following are discovered: 

 

Brush has worn to about 1/2-inch long. 

 

Signs of crumbling, burning, breaking. 

 

End of brush is rough or pitted. 

 

Abnormal coloration of spring 

 

Broken lead in spring 

 Collapsed 

spring 

6.  Install new brush (or reinstall current brush) and 

gently press it all the way into hole until brass 
clip is secured. 

7. Install 

cap. 

8.  Repeat for other brush. 

9.  Reinstall motor sleeve and screws. 

NOTE:  It is recommended that saw be run without 
load for several minutes to seat new brushes. 

 

Figure 9-1 

9.3

  Lubrication 

Ball bearings on blade guide assemblies and blade 
wheels are permanently lubricated and sealed, and 
should require no further lubrication. 

Lubricate the vise lead screw as needed with #2 
tube grease. 

9.4

  Additional servicing 

Any additional servicing on the band saw should be 
performed by an authorized service representative. 

 

 

 

 

 

 

 

 

Summary of Contents for HVBS-56V

Page 1: ...ions and Parts Manual Horizontal Vertical Variable Speed Band Saw Model HVBS 56V JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414548 Ph 800 274 6848 Edition 5 09 2018 www jettools com C...

Page 2: ...ting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 12 Keep safety guards in place at all times when the machine i...

Page 3: ...utions are not heeded it may result in serious or possibly even fatal injury SAVE THESE INSTRUCTIONS 1 1 ON OFF Switch padlock To avoid accidental starting by young children or others not qualified to...

Page 4: ...n accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com R...

Page 5: ...1 Vertical stop adjustment 13 8 0 Operation 13 8 1 Blade selection 13 8 2 Blade break in 14 8 3 General operating procedure 14 8 4 Evaluating cutting efficiency 14 9 0 User maintenance 15 9 1 General...

Page 6: ...M 25 72 MPM Blade wheel diameter 7 3 8 in 187 mm Bed and vise Bed height from floor mounted to stand 25 1 2 in 648 mm Vise swivel 0 45 deg Main materials Bed cast iron ground surface Bow cast iron Sta...

Page 7: ...16x1 1 4 HP2 2 Cotter pins 1 8x1 HP3 6 Flat washers 5 8 HP4 20 Flat washers 1 4 HP5 20 Hex nuts 1 4 HP6 1 Flat head screw 1 4 x 3 4 HP7 6 Flat washers 5 16 HP8 6 Hex nuts 5 16 HP10 Figure 5 1 Hardware...

Page 8: ...d is level 5 5 Mounting saw to stand Saw is heavy two person lift 1 With help from another person position saw atop stand and secure with socket head cap screws and washers HP2 8 10 Figure 5 3 2 Fully...

Page 9: ...or and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it...

Page 10: ...olt Once the right blade guide assembly is properly positioned it can generally remain in that position for all operations Figure 7 1 7 3 Blade tension 1 Disconnect band saw from power source 2 Open b...

Page 11: ...op nut L1 5 Repeat above steps for opposite blade guide assembly Figure 7 4 7 6 Blade tracking Blade tracking adjustment requires running saw with back cover open Use caution when making this adjustme...

Page 12: ...4 on each blade guide assembly and rotate blade guide assembly until gap is eliminated between square and ruler 4 Retighten bolts H Figure 7 4 5 After making this adjustment be sure to re check other...

Page 13: ...nut adjust screw then tighten nut against casting to secure setting Figure 7 10 8 0 Operation The HVBS 56V is equipped with a motor driver containing a voltage feedback device to provide consistent t...

Page 14: ...iency 6 The blade is now ready for regular service 8 3 General operating procedure 1 Raise bow and secure in position using support plate V Figure 7 9 Always secure bow in raised position with support...

Page 15: ...nued use of a damaged or worn brush may result in damage to motor armature 1 Unplug saw from power source 2 Remove four button head screws and remove motor sleeve 3 Unscrew and remove cap with flat bl...

Page 16: ...e is appropriate for material Air circulation through motor is restricted Clean motor fan with vacuum to restore normal air circulation Gears misaligned Contact JET technical service Machine slows whe...

Page 17: ...Adjust blade guides according to instructions Blade refuses to track properly on wheels Improper blade tension Tighten blade to prevent slippage on wheels Guide bearing misalignment Adjust blade guid...

Page 18: ...18 11 1 1 HVBS 56V Bed Assembly Exploded View...

Page 19: ...19 11 1 2 HVBS 56V Bow Assembly Exploded View...

Page 20: ...TS 081C022 Phillips Pan Hd Machine Screw 10 24x3 8 2 43 HVBS462 043 Rubber Ring 1 44 HVBS462 044 Power Cable with Plug SJT 3x18AWG 1 45 HVBS462 045 Nut Plate 1 45 1 HVBS56M 045 1 Spring Handle Bracket...

Page 21: ...ctive Shaft 1 96 2 KF2R5525 Double Round Hd Key 5x5x25L mm 1 96 3 HVBS56V 96 3 C Retainer Ring Internal R42 2 96 4 HVBS56V 96 4 Band 35x8t mm 1 96 5 BB 6200ZZ Ball Bearing 6200 ZZ 2 96 6 HVBS56V 96 6...

Page 22: ...go with 3M adhesive 92x38 mm 1 JJ6CS OEW2 Open End Wrench not shown 12 14 mm 1 LM000282 ID Label HVBS 56V not shown 1 HVBS56M WL Warning Label not shown 1 LM000283 Speed Chart HVBS 56V not shown 1 LM0...

Page 23: ...k washer 1 4 20 x 5 8 19 4 7 TS 0680021 Flat Washer 1 4 19 4 8 TS 0570011 Hex Nut 1 4 19 4 9 TS 0208071 Socket Head Cap Screw 5 16 18 x 1 1 4 6 4 10 TS 0680031 Flat Washer 5 16 x23xt2 6 4 11 TS 057002...

Page 24: ...24 12 0 Electrical Connections HVBS 56V Band Saw SQ Lower toggle limit switch S Electromagnetic switch A Driver board VR Variable resistor M Motor...

Page 25: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 26: ...26 This page intentionally left blank...

Page 27: ...27 This page intentionally left blank...

Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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