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 10

6.3

  Extension cords 

The use of extension cords is discouraged; try to 
position machines near the power source. If an 
extension cord is necessary, make sure it is in good 
condition. When using an extension cord, be sure to 
use one heavy enough to carry the current your 
product will draw. An undersized cord will cause a 
drop in line voltage resulting in loss of power and 
overheating.  

Table 2 shows correct size to use depending on 
cord length and nameplate ampere rating. If in 
doubt, use the next heavier gauge. The smaller the 
gauge number, the heavier the cord. 

Ampere 
Rating 

Volts 

Total length of  
cord in feet 

More 
Than 

Not 
More 
Than 

120 
240 

25 
50 

50 
100 

100 
200 

150 
300 

 AWG 

0

0

6  

18 

16 

16  14 

0

6 10  

18 

16 

14  12 

10 12  

16 

16 

14  12 

12 16  

14 

12 

Not 
Recommended 

Table 2:  Extension cord recommendations 

7.0

  Adjustments 

 Always disconnect band saw 

from power source before making adjustments, 
unless indicated otherwise. 

7.1

  Handle adjustment 

The plastic handles for swivel (A, Figure 7-1) and 
blade guide arm positioning are adjustable to 
prevent obstruction of other parts. Pull out on handle 
and rotate it on pin, then release it, allowing it to 
resettle on pin. 

7.2

  Bow swivel 

1.  Disconnect band saw from power source. 

2.  Loosen handle (A, Figure 7-1) and rotate bow 

to desired angle on scale (B).  

3.  Confirm accuracy of angle by cutting a test 

piece or using an angle measuring device 
against blade and fixed vise jaw. If scale needs 
adjustment, adjust pointer. 

4.  Verify accuracy of 45-degree left and right stop 

screws (C). Adjust if needed. 

5.  Tighten handle (A) before operating saw. 

 

Figure 7-1 

7.3

  Blade speed adjustment 

1.  Disconnect band saw from power source. 

2.  Place bow in horizontal position. 

3.  Open pulley box and turn handle (D, Figure 7-

2) counterclockwise to release tension on drive 
belt. 

4.  Move belt to desired pulley combination. Refer 

to chart inside pulley box (reproduced in Figure 
7-3). 

5.  Turn handle (D) clockwise to tension belt. 

Finger pressure on belt midway between 
pulleys should cause approximately 1/2-inch 
deflection. Do not overtighten belt. 

6.  Close pulley box before operating. 

General rule for band saw blade speed: The harder 
the material being cut, the slower the blade speed.  
Refer to a machinist’s handbook for recommended 
speeds for specific materials. 

 

Figure 7-2:  blade speed adjustment 

Summary of Contents for HVBS-10-DMW

Page 1: ...l Portable Dual Mitering Band Saws Models HVBS 8 DMW HVBS 10 DMW HVBS 10 DMWC JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 424460 Ph 800 274 6848 Edition 1 12 2016 www jettools com Copy...

Page 2: ...or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine bef...

Page 3: ...ed 37 Use proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersize...

Page 4: ...op 15 8 0 Operation 15 8 1 Blade selection 15 8 2 Blade break in 15 8 3 General operating procedure 16 8 4 Evaluating cutting efficiency 16 9 0 User maintenance 17 9 1 Lubrication 17 9 2 Coolant level...

Page 5: ...f used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettoo...

Page 6: ...deg 8 in 200 mm 10 in 250 mm 45 deg 6 in 150 mm 6 1 2 in 165 mm Rectangle 90 deg 6 1 2 x 8 in 165 x 200 mm 8 x 9 in 200 x 228 mm 45 deg 7 x 5 1 2 in 175 x 137 mm 8 x 5 in 200 x 127 mm 45 deg 6 x 5 1 2...

Page 7: ...b 232 kg Shipping weight 454 lb 206 kg 582 lb 264 kg Table 1 1 subject to local and national electrical codes 2 The specified values are emission levels and are not necessarily to be seen as safe oper...

Page 8: ...2 Secure position of work stop by tightening set screw A3 onto rod flat 4 If closer reach is needed toward blade insert small rod A4 and tighten with wrench on rod flat Figure 5 2 installing work stop...

Page 9: ...injury Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately When operated at 115 volt...

Page 10: ...truction of other parts Pull out on handle and rotate it on pin then release it allowing it to resettle on pin 7 2 Bow swivel 1 Disconnect band saw from power source 2 Loosen handle A Figure 7 1 and r...

Page 11: ...th should engage workpiece at all times If blade teeth are so far apart that they straddle the work severe damage to workpiece and blade can result 1 Disconnect band saw from power source 2 Raise bow...

Page 12: ...n after a few minutes operation 7 7 2 Tracking Blade tracking adjustment requires operating saw with wheel guards open This adjustment must be completed by qualified persons only Failure to comply may...

Page 13: ...Test cuts can be used to determine whether or not the blade is accurately adjusted Use 2 inch round bar stock to perform these test cuts as follows 1 With bar stock securely clamped in vise make a cu...

Page 14: ...er feed pressure is the color and shape of the cutting chips If chips are thin or powdered increase feed pressure If chips are burned and heavy decrease feed pressure If they are still burned and heav...

Page 15: ...three teeth should be on the work piece at all times for proper cutting The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece For very high production...

Page 16: ...es in Figure 8 1 for proper clamping positions If the thickness of profile section is very thin a piece which duplicates the profile should be fitted inside the workpiece itself to prevent workpiece b...

Page 17: ...n table and vise Place a thin coat of oil on table surface on which vise jaw slides If the power cord is worn cut or damaged in any way have it replaced immediately 9 1 Lubrication All ball bearings a...

Page 18: ...stainless steel Increase feed pressure by reducing spring tension Insufficient blade tension Increase tension to proper level Operating saw without pressure on workpiece Do not run blade at idle in o...

Page 19: ...ine tooth pitch Blade too fine for workpiece especially with heavier soft material Use blade with coarse tooth pitch Insufficient gearbox lubrication Check gearbox oil No coolant flow Pump motor is bu...

Page 20: ...20 11 1 1 HVBS 8 DMW Bow Assembly Exploded View Figure 11 1...

Page 21: ...21 11 1 2 HVBS 8 DMW Table Assembly Exploded View Figure 11 2...

Page 22: ...22 11 1 3 HVBS 8 DMW Motor and Support Arm Assembly Exploded View Figure 11 3...

Page 23: ...23 11 1 4 HVBS 8 DMW Vise and Table Assembly Exploded View Figure 11 4 11 1 5 HVBS 8 DMW Base Assembly Exploded View Figure 11 5...

Page 24: ...mm 8 14 2 TS 1482041 Hex Cap Bolt M6 1 0x20L 4 14 3 TS 1524051 Set Screw M8 1 25x20L 2 14 4 TS 1540061 Hex Nut M8 1 25 2 14 5 TS 2361061 Lock Washer M6 4 15 HVBS 8 DMW 15 Handle 1 16 HVBS 8 DMW 16 Red...

Page 25: ...1 TS 1335052 Philips Pan Hd Machine Screw 5 16 18NCx3 4L 4 38 2 F009919 Button Head Socket Screw M5 0 8x6L 1 38 3 TS 1540031 Hex Nut M5 1 38 4 HVBS 8 DMW 38 4 Set Screw M6 1 0x8L 2 39 HVBS 8 DMW 39 Sh...

Page 26: ...59 Special Washer 4 59 1 TS 1504041 Hex Socket Cap Screw M8 1 25x20L 4 60 HVBS 8 DMW 60 Angle Scale 1 60 1 F009919 Button Head Socket Screw M5 1 0x6L 3 61 HVBS 8 DMW 61 Indicator 1 61 1 F009920 Butto...

Page 27: ...12 17 Lower Work Stop Rod 1 80 HVBS712 15 Work Stop 1 80 1 HVBS 8 DMW 80 1 Upper Work Stop Rod 1 81 HVBS712 13 Threaded Collar 1 82 HVBS 8 DMW 82 Vertical Cutting Platform 1 83 HVBS 8 DMW 83 Chip Scre...

Page 28: ...28 11 2 1 HVBS 10 DMW DMWC Bow Assembly Exploded View Figure 11 6...

Page 29: ...29 11 2 2 HVBS 10 DMW DMWC Table Assembly Exploded View Figure 11 7...

Page 30: ...30 11 2 3 HVBS 10 DMW DMWC Motor and Support Arm Assembly Exploded View Figure 11 8...

Page 31: ...31 11 2 4 HVBS 10 DMW DMWC Vise and Table Assembly Exploded View Figure 11 9...

Page 32: ...32 11 2 5 HVBS 10 DMW DMWC Base Assembly Exploded View Figure 11 10...

Page 33: ...achine Screw M4x25 2 12 2 TS 1550021 Flat Washer M4 2 12 3 TS 1540021 Hex Nut M4 2 13 TS 2311161 Hex Nut M16 2 0 1 14 TS 1482041 Hex Cap Bolt M6 1 0x20L 4 14 1 TS 2361061 Lock Washer M6 4 14 2 TS 1550...

Page 34: ...208041 Hex Socket Cap Screw 5 16 18NCx3 4 L 4 37 6294761 Key Double Rd Hd 6x45L mm 1 37 1 BDB1340 H63 Key Double Rd Hd 5x35L mm 1 38 HVBS 10 DMW 38 Motor Tilt Plate 1 38 1 F000794 Phillips Pan Hd Mach...

Page 35: ...crew M8 1 25x20L 4 61 HVBS 8 DMW 61 Indicator 1 61 1 F009920 Button Head Socket Screw M6 1 0x6L 1 61 2 HVBS 10 DMW 61 2 Flat Washer 6x6x1 5 mm 1 62 HVBS 8 DMW 62 Support 1 62 1 TS 1504051 Hex Socket C...

Page 36: ...MW 84 Coolant Tray 1 85 HVBS 10 DMW 85 Coolant Pump 1 8HP 2P 1PH 1 85 1 TS 2286252 Phillips Pan Hd Machine Screw M6 1 0x25L 4 85 2 HVBS 10 DMW 85 2 Pipe 1 85 3 HVBS 10 DMW 85 3 Metal Cable Tie 1 86 HV...

Page 37: ...37 12 0 Electrical Connections for HVBS DMW Band Saws Figure 12 1...

Page 38: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Page 39: ...39 This page intentionally left blank...

Page 40: ...40 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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