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6

Before Operating 

1.  Inspect the unit for evidence of fluid leaks, 

damaged hydraulic fittings, or other damage 
such as bent, broken, or missing parts. Fix 
or replace as needed before operating.  

2.  Check the fluid level.  

Place the pump unit on a level surface. Use 
a flat blade screwdriver to remove the oil-fill 
screw and seal from the top of the pump 
cylinder (A, Fig. 1). 
 

 

 

Fig. 1 

 

If the fluid is below the metal rod inside the 
pump, add enough good-quality hydraulic 
fluid to just cover the rod. Do not overfill.  

Replace the seal and tighten the screw. 

 

 

Use only good-quality 

hydraulic fluid. Improper fluid can cause 
premature failure of the jack, and the 
potential for sudden and immediate loss of 
load. Failure to comply may cause serious 
injury!

 

 

Fluid Maintenance 

On a yearly basis, drain and refill the hydraulic 
fluid for optimum performance.   

1.  To drain, open the release valve. Remove 

the screw and seal. Invert the pump and 
drain the fluid in to a suitable container. Do 
not let dirt get into the system.   

2.  Refill with good-quality hydraulic fluid. 
 

IMPORTANT!

 Dispose of hydraulic fluid in 

accordance with local regulations. Avoid mixing 
different types of fluid, and NEVER use brake 
fluid, transmission fluid, motor oil, or glycerin. 

Operation 

The pump can be used in a vertical or horizontal 
position. Always keep the hose end of the pump 
unit facing down when using in the vertical 
position. 

1.  Connect the hydraulic pump hose to the 

hydraulic ram. Tighten the connection firmly 
prior to pumping. 

2.  Close release valve (B, Fig. 2) by turning it 

clockwise.  Do not over tighten. 

 

 

 

Fig. 2 

 

3.  Pump the handle until the ram reaches the 

desired distance or pressure required. 

4. 

Release the pressure by turning the release 
valve counter-clockwise.

 

  

Storage 

1.  Make sure the release valve on the pump 

unit is open and the ram is in the retracted 
position when not in use.   

2.  Keep parts and attachments in the case 

when not in use. 

 
 

 

 
 
 
 
 

B

Summary of Contents for BRK-4T

Page 1: ...ctions and Parts Manual BRK 4T 10T Body Repair Kits WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60124 Part No M 680014 Ph 800 274 6848 Revision B 02 08 www wmhtoolgroup com Copyright 2008 WMH...

Page 2: ...ostage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint mu...

Page 3: ...and lose the load Failure to comply may result in serious injury or death 13 Do not drop any heavy objects onto the hose and do not allow the hose to kink 14 Allow clearance for the hose to avoid dama...

Page 4: ...ng 6 Fluid Maintenance 6 Operation 6 Storage 6 Troubleshooting 7 Part s Lists and Breakdowns 8 15 BRK Test Certificate 16 Features Quick connect design allows assembly in seconds Automatic safety over...

Page 5: ...or 1 4 Ton Pump Assembly 1 4 Ton Ram Assembly 1 6 Hydraulic Hose w Coupling 1 Owner s Manual 1 Warranty Card BRK 10T 1 Storage Case with Wheels 1 20 1 2 Extension Tube 1 15 3 4 Extension Tube 1 11 3 4...

Page 6: ...the release valve Remove the screw and seal Invert the pump and drain the fluid in to a suitable container Do not let dirt get into the system 2 Refill with good quality hydraulic fluid IMPORTANT Dis...

Page 7: ...Make sure all connections are tight Replace seals if needed 3 Open the release valve Pump the handle a couple of full strokes Close the release valve Pump unit will not lower completely 1 Air trapped...

Page 8: ...T 12 Wedge Head 1 13 BRK4T 13 Combination Head 1 14 BRK4T 14 Male Connector 1 15 BRK4T 15 Serrated Head 1 3 8 1 16 BRK4T 16 Rubber Head 2 1 4 1 BRK 10A Attachments 4 BRK10T 4 Molded Case 1 5 BRK10T 5...

Page 9: ...1 2 3 Coupling Ring 1 3 4 BRK4T 3 4 End Cap 1 3 3 BRK4T 3 3 O Ring 32x3 55 mm 1 2 9 BRK4T 2 9 Seal 28x6 mm 1 2 10 BRK4T 2 10 Nylon Gasket 1 3 2 BRK4T 3 2 Piston 1 3 1 BRK4T 3 1 Lower Spreader 1 3 5 BR...

Page 10: ...4 BRK4T 2 4 Coupler Set Index 2 3 2 4 2 5 1 4 1 2 5 Dustproof Plug 1 2 6 BRK4T 2 6 O Ring 25x3 55 mm 1 2 7 BRK4T 2 7 Cylinder Tube 1 2 8 BRK4T 2 8 Spring 1 2 9 BRK4T 2 9 Seal 28x6 mm 1 2 10 BRK4T 2 1...

Page 11: ...Coupler Set Index 2 3 2 4 2 5 1 4 1 2 5 Dustproof Plug 1 2 6 BRK10T 2 6 Cylinder Tube 1 2 7 BRK10T 2 7 Spring 1 2 8 BRK10T 2 8 Snap Ring 28 mm 1 2 9 BRK10T 2 9 Seal 1 2 10 BRK10T 2 10 Piston Ring 1 2...

Page 12: ...t 2 1 18 BRK4T 1 18 Steel Ball 8 mm 1 1 19 BRK4T 1 19 Spring 1 1 20 BRK4T 1 20 Copper Washer 1 1 21 BRK4T 1 21 Bolt 10x16 mm 1 1 22 BRK4T 1 22 O Ring 19x2 65 mm 1 1 23 BRK4T 1 23 Nylon Gasket 24x2 mm...

Page 13: ...13 BRK 4T Hydraulic Pump Breakdown...

Page 14: ...lt 2 1 18 BRK4T 1 18 Steel Ball 8 mm 1 1 19 BRK4T 1 19 Spring 1 1 20 BRK4T 1 20 Copper Washer 1 1 21 BRK4T 1 21 Bolt 10x16mm 1 1 22 BRK4T 1 22 O Ring 19x2 65 mm 1 1 23 BRK4T 1 23 Nylon Gasket 24x2 mm...

Page 15: ...15 BRK 10T Hydraulic Pump Breakdown...

Page 16: ...16 Compliance ANSI B30 1 WMH TOOL Group Inc 2420 Vantage Drive Phone 800 274 6848 www wmhtoolgroup com Elgin IL 60124...

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