5-12 - PUMP UNIT
90-852396 MAY 1996
5. Remove stator fill screw with washer and fill sta-
tor with High Performance Gear Lube
(92-13783A24) until oil flows out fill hole (capac-
ity is 19 fl. oz. / 550 cc). Install fill screw and
washer.
54894
a
a - Fill Screw
6. Apply Loctite 242 to screws (2) securing trim
plate to the ride plate. Torque screws to 75 lb. in.
(8.5 N·m).
a
28252
b
a - Screws (2) to Trim Plate & Wear Ring
b - Trim Plate
7. Install nozzle assembly and anode. Apply Loc-
tite 271 to threads of screws. Torque all four (4)
screws to 35 lb. ft. (47 N·m).
8. Attach shift and steering cables.
REFER TO SECTION 1D: SPORT JET INSTALLA-
TION FOR SHIFT AND STEERING INSTALLATION
AND ADJUSTMENT.
Removing Jet Drive From
Boat
REMOVE POWERHEAD AS OUTLINED IN SEC-
TION 4.
1. Disconnect shift and steering cables from re-
verse gate and rudder. Remove cable adaptors
and bellows assemblies. Loosen shift and steer-
ing cables at wear ring.
54896
a
b
a - Shift Cable
b - Steering Cable
2. Loosen shift and steering cable thru hull fittings.
3. Support pump.
28257
WARNING
The pump unit must be supported to prevent it
from dropping through the opening when the re-
maining fasteners are removed.
4. Remove remaining four nuts from drive housing
cover. Remove drive housing cover and gasket.
54980
a
a - Nuts (4)
Summary of Contents for 91-809957A1
Page 1: ...5 28237 JET PUMP ...
