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- 6 -                                Jema Autolifte A/S wheel balancer DWC 

 

 

3.3 Fixing the adapter 

Before fixing the adapter on the balancing machine shaft, check that the shaft and the adapter centering area are clean. 

Use one of the many adapters produced as per catalogue. 

Remember  that  imperfect  centering  provokes  unbalanced.  Use  the  wrench  provided  to  lock  the  adapter  onto  the  balancing 

machine shaft. 

 

3.4 Mounting the wheel 

Mount the wheel with suitable cone and adjustable nut Remember that imperfect centering provokes unbalanced unnecessarily. 

 

3.5 Using the keyboard 

The following operations can be carried out using the keyboard: 

Varying the distance (dimension “a”)--------------------------------------------------------------- 
Varying the width (dimension “b”)------------------------------------------------------------------- 
Varying the diameter (dimension: “d”)------------------------------------------------------------- 

Recalculating the values------------------------------------------------------------------------------ 

Disp. The values below the threshold------------------------------------------------------------- 

Static Dynamic------------------------------------------------------------------------------------------ 

ALUx Dynamic------------------------------------------------------------------------------------------ 

Balancer self-calibrating------------------------------------------------------------------------------ 

Start by closing the guard----------------------------------------------------------------------------- 

Unbalance measured in gm or oz------------------------------------------------------------------ 

Width measured in mm or inches------------------------------------------------------------------- 

Diameter measured in mm or inches-------------------------------------------------------------- 

Start measuring cycle---------------------------------------------------------------------------------- 

Emergency cycle stop---------------------------------------------------------------------------------- 

The  unit  of  measurement  chosen  for  the  unbalance  (grams  or 

ounces) and the option to start by closing the guard or by pressing 

the  START  key  are  stored  in  the  machine’s  memory  when  it  is 

switched off. 

If the unit of measurement selected for the width and diameter (mm 

or inches) is inches, this selection must be repeated every time the 

machine is started up. 

3.6 Calibrating the panel 

DIAMETER: input the diameter “d “ which is shown on the tire. 

WIDTH: input the width "b", which is normally shown on the wheel 

rim, or measure the width “b” with the calipers provided. 

DISTANCE: find out the measure between the machine and the 

weights positioning point on the wheel rim and set by means of “a” 

(Fig.4)                                       

Fig.4 

3.7

Note for balancing of motorcycle wheels dynamically 

-

 

Slip the extension onto the distance measurer. 

-

 

Extract the measurer until the extension touches the inner side of 

the wheel rim.

   

-

 

Read the value “ a ” on the scale, set it manually using the key 
9, value “a+5” (scale base 25 cm).                                                                                                                             

        Fig.5                                                                                                                                                     

 

↑a    or ↓a   
↑b 

 

or

 

↓b   

↑d    or ↓d   

  C   

  FINE   

  F   

  ALU   

  F    +    C   

  F    +    STOP   

 

F    + ↑a    + ↓a   

 

F    + ↑b 

 

or

   

F    + ↓b   

 

F    + ↑d 

 

or

   

F    + ↓d   

  START   

  STOP   

+5 cm 

Summary of Contents for DWC

Page 1: ......

Page 2: ...nd authorized personnel The training and informing of the operating staff should be done so as to enable them to operate the machine as described in the instructions provided by the manufacturer so that the machine performs in the best possible way and the operations are carried out efficiently and safely For any doubts relating to the use installation and maintenance of the machine please refer t...

Page 3: ...pe of operation to be performed Technical service repairs and replacement of parts All repair and extraordinary maintenance operations should be carried out by authorized and professionally qualified personnel Disconnect the machine from the mains supplies electricity compressed air etc before any maintenance operation Use original spare parts supplied by the manufacturer Consult the technical ser...

Page 4: ...s are all contained on the front panel The keyboard calibration system also provides a sufficient adjustment range to cope with unusual wheels aging motorcycles and cars Some ALU functions are available for specially shaped wheels or for presetting optional balancing machine functions see 3 5 using the keyboard 4 INSTRCUTIONS FOR USE 3 1 Lifting and Installation Lever the base to lift the balancin...

Page 5: ... side UNBALANCE VALUE digital display 6 DISTANCE calibration key 7 WIDTH calibration key 8 DIAMETER calibration key 9 Key for selecting g oz and mm inches self calibrating 10 Emergency key 11 Key to start cycle 12 Opt program 13 Threshold key 14 Key for selecting type of correction 15 Recalculation key N B Only use the fingers to press the push buttons Never use the pincers for the counterweights ...

Page 6: ...ured in mm or inches Start measuring cycle Emergency cycle stop The unit of measurement chosen for the unbalance grams or ounces and the option to start by closing the guard or by pressing the START key are stored in the machine s memory when it is switched off If the unit of measurement selected for the width and diameter mm or inches is inches this selection must be repeated every time the machi...

Page 7: ...of the machine to the inner track of the rim where glue grams must be placed B keys AE Distance from the edge of the machine to the outer track on the rim where glue grams must be placed D keys d1 Rim diameter measured at the inner track which adhesive glue grams to be installed and entered Usefully be measured before mounting the wheel on DWC Aluminum is pressed and hold and D keys change rim dia...

Page 8: ...applied to different positions from those shown in Figure 4 normal Press key ALU to select the desired function For each function the microprocessor elaborates the real values of the compensating weight corrected on the basis of the position of the correction weight and memorizes them quickly on the unbalance displays 3 11 Optimizing the unbalance The optimizing operation enables you to reduce the...

Page 9: ...r supply before executing any maintenance operations 4 1 Adjusting the belt pulley 1 Slightly loosen the four screws that support the motor and move the motor to adjust the belt tension 2 Block the four motor screws carefully check that the belt does not play laterally and touch the casing when in movement 4 2 Computer board replacement Machine parameters input When the computer board is to be rep...

Page 10: ...scalculation a Incorrect self calibration b Too high unbalance c Faulty memory card a Repeat the self calibration b Check the correct wheel centering on the spindle c Replace the board ERR 4 Wrong rotation direction a Wrong motor connection a Reverse the connection in the motor terminal board ERR 5 Open protection before beginning launch a Open protection b Faulty protection switch a Close the pro...

Page 11: ...ng machine N B When the computer board is replaced preset the machine parameters indicated on the related nameplate 6 1 CHECKING AND SETTING OF STATIC VALUE STI N Y Y Carry out self calibration Wheel balancing Tolerance 1 gram Select STATIC Apply 100 grams on inside Perform the spin Is the STATIC value on the inside between 98 and 102 grams Select function SELECTION OF MACHINE PARAMETERS Increase ...

Page 12: ...Y Carry out self calibration Wheel balancing Tolerance 1 gram Apply weight of 100 grams on the outside Perform the spin Is the 100 gram counterweight in the six o clock position Select function SELECTION OF MACHINE PARAMETERS Modify value S by making various attempts S is expressed in degrees END ...

Page 13: ...CE VALUE DF N Y Follow the procedure for CHECKING AND CALIBRATION DISTANCE VALUE DF 100 g weight on Inner Side F I the indication of dynamic unbalance is F I 100 5 F E 5 Select MACHINE PARAMETERS modify DF value by increasing or decreasing it 5 figures at a time Make self calibration END ...

Page 14: ... 14 Jema Autolifte A S wheel balancer DWC ...

Page 15: ... 15 Jema Autolifte A S wheel balancer DWC 8 POWER SUPPLY LAYOUT DIAGRAM 220 V CONNECTION ...

Page 16: ...ic bush 2 17 Hoop 1 206 P 100 520000 0 Seeger ring 2 18 S 051 230020 0 Motor 1 207 P 100 210000 0 Spring 1 19 B 040 061412 1 Washer 4 208 Y 004 000070 0 Graduated strip 1 20 B 014 050351 1 Screw 2 21 PX 100 110000 0 Plate 1 301 S 042 000380 0 Belt 1 22 B 024 050061 0 Screw 2 302 B 040 103030 1 Washer 1 23 B 040 050000 1 Washer 2 303 B 014 100251 0 Screw 3 24 S 025 000135 0 Cable circlip 1 304 B 05...

Page 17: ... 17 Jema Autolifte A S wheel balancer DWC 10 EXPLODED WHEEL BALANCER DRAWINGS ...

Page 18: ... 18 Jema Autolifte A S wheel balancer DWC ...

Page 19: ... 19 Jema Autolifte A S wheel balancer DWC 207 206 205 203 204 202 201 208 ...

Page 20: ... 20 Jema Autolifte A S wheel balancer DWC ...

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