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USER MANUAL

JEFARC140M-230

140A

 DC INVERTER ARC WELDER • 230V

~

 50Hz  • 13A

www.jeffersontools.com

6

GENERAL EQUIPMENT SAFETY

The welding process can be dangerous if the correct safety procedures are not followed. It is important that anyone operating this equipment is 
fully-trained and wearing the appropriate personal protection equipment. Please read these instructions carefully and store them in a safe place for 
future reference. 

ARC Rays can injure eyes and cause burns: 

• Always wear a helmet with full face and neck protection with shade #10 Lens.
• Ensure that you use the appropriate eye, ear and body protection equipment.
• Do not touch work piece & welding wire at the same time.
• Use only the cables and rods recommended by the manufacturer.
• Always disconnect from the mains before carrying out any service or maintenance on this equipment.

Fire Hazards:

• Remove all flammable materials from within 35ft of the welding arc.
• Never carry out welding near pets or small children. 
• Ensure that a fire extinguisher is available when welding. 
• Wear oil free garments without pockets or cuffs. 
• Do not weld on closed containers. 

Toxic Fumes and Gases:

 
• Do not breathe fumes emitted by the welding process.
• Wear appropriate breathing apparatus.
• Ensure that you are working in a well-ventilated environment and that there is suitable exhaust at the arc. 
• Do not cut coated, galvanised or plated materials (for example zinc, cadmium, mercury , barium) to avoid the risk of poisoning. 
• Use a ventilator when necessary.  
• Always refer to the MSDS for all welding materials used. 

Magnetic Fields:

• Keep people with pacemakers away from the area when the welder is in use. 

  FIRST USE / SET UP 

1. 

Make sure the air intake is clean and clear to ensure the cooling system can operate at optimum performance levels.

2. 

Ensure that the housing is earthed using cable not less than 4mm². 

3.

 Connect the electrode holder and earth clamp.

4.

 Check that the polarity is correct for the welding process to ensure safety, a stable arc and avoid weld spatter. 

5. 

Check that the power supply is compatible with welder specifications and that all cables and plugs are correct and free from damage.

When using extension cables ensure that the length of cable is sufficient to carry the required voltage as any voltage drop will deplete safety and 
performance not wrap the cable around any part of your body while welding. 

Personal Protection Equipment:

•  Anyone in the general area of the welding process should wear ear defenders to protect hearing.
•  Wear approved safety glasses with side shields under your welding helmet or face shield and at all times in the work area.
•  Wear complete body protection. Wear oil-free protective clothing such as leather gloves, heavy shirt, cuffless pants, and high boots.

Fig1: Welder Setup

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Summary of Contents for JEFARC140M-230

Page 1: ...User Manual v 1 1 JEFARC140M 230...

Page 2: ......

Page 3: ...the correct type of electrode it is suitable for welding alloy non alloy steels stainless steel and cast iron Electrodes up to 3 2mm can be used with ease Generator Friendly The welder is able to cop...

Page 4: ...MMENDED USAGE This welder can be used to weld stainless steel alloy steel carbon steel copper and other metals It is also suited to use in high altitudes and in the open air DUTY CYCLE The duty cycle...

Page 5: ...arly and tested to ensure that it is safe for use Portable equipment means any electrical item that can be moved and this is often referred to as Portable Appliance Testing PAT PAT testing should be c...

Page 6: ...ironment and that there is suitable exhaust at the arc Do not cut coated galvanised or plated materials for example zinc cadmium mercury barium to avoid the risk of poisoning Use a ventilator when nec...

Page 7: ...circuit uses current feedback control to ensure that the output current is kept at a stable rate This process is illustrated below in Fig 1 This equipment is designed to deliver a constant current out...

Page 8: ...indicator 3 Protection indicator 4 Straps 5 Quick connector socket welding machine output 6 Quick connector socket welding machine output 7 Earthing clamp 8 Electrode holder 9 Power Plug 10 On off Sw...

Page 9: ...ingle Phase 50Hz 230V WELDING CURRENT ARC VOLTAGE The welding power source is designed with a coiled safety feature that can withstand short term overload without any adverse effects The welding curre...

Page 10: ...rent will reduce the performance and lifespan of this equipment and is potentially dangerous 3 Ensure that the voltage is kept to recommended levels as indicated on the specification plate 4 Ensure th...

Page 11: ...process and or used on plate that is too heavy or too cold 2 Welding current is too low 3 Electrode is being used at the wrong angle 4 The travel speed of the electrode is too fast 5 There is scale o...

Page 12: ...ximum output welding current cannot be achieved with nominal mains supply voltage Defective control circuit Have a qualified service engineer inspect and repair the equipment Welding current is reduce...

Page 13: ...USER MANUAL JEFARC140M 230 140A DC INVERTER ARC WELDER 230V 50Hz 13A www jeffersontools com 13 ELECTRICAL WIRING DIAGRAM...

Page 14: ...USER MANUAL JEFARC140M 230 140A DC INVERTER ARC WELDER 230V 50Hz 13A www jeffersontools com 14 PARTS DIAGRAM...

Page 15: ...European Connector 2 6 Aluminium Strip 1 7 Plastic Front Panel 1 8 Bottom Housing 1 9 Brace 1 10 Circuit Board 1 11 Power Cord Clasp 1 12 Fan 1 13 Plastic Rear Panel 1 14 Epoxy Board 1 15 Power Cable...

Page 16: ...he European Union If you wish to discard electrical and electronic equipment please contact your dealer or supplier for further information Information on Disposal in other Countries outside the Europ...

Page 17: ...hai 2014 35 EU Low Voltage Directive 2014 30 EU Electromagnetic Compatibility EN60974 11 2010 Arc welding equipment Part 11 Electrode holders EN60974 1 2012 Arc welding equipment Welding power sources...

Page 18: ...the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected by...

Page 19: ...nd in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed...

Page 20: ...46 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual to reduce t...

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