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USER MANUAL

JEFARC140M-230

140A

 DC INVERTER ARC WELDER • 230V

~

 50Hz • 13A

www.jeffersontools.com

5

  SAFETY GUIDELINES 

 

Please read and ensure that you understand all of the operating instructions, safety precautions and warnings 
in this Instruction Manual before operating or maintaining this equipment. An accident can often be avoided by 
recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.  
Hazards that must be avoided to prevent bodily injury or machine damage are identified by warnings on the 
equipment and in this Instruction Manual. Never use this equipment or modify it in any way that has not been 
specifically recommended by the manufacturer. Contact Jefferson Tools for all information relating to the repair and 
maintenance of this equipment. Contact a qualified electrician for advice on any issues relating to electrical safety 
in your working environment.

ELECTRICAL SAFETY

Ensure that you check the equipment thoroughly to ensure it is safe and fit for purpose before each use.  It is important that 
you inspect all plugs, sockets, power cables and electrical fittings for wear and damage and repair or replace any defective 
components.  The risk of electric shock can be minimised by the correct use of the appropriate electrical safety devices.  

• 

We recommend that you fit a 

Residual Current Circuit Breaker (RCCB)

 in the main distribution board and that a 

Residual Current Device 

(RCD)

 is used when operating this equipment.  

• 

The 

Electricity at Work Act 1989 

includes legislation that places legal implications on employers to ensure the safety of electrical devices 

in the workplace. The regulations dictate that all portable equipment must be inspected regularly and tested to ensure that it is safe for use. 
'Portable equipment' means any electrical item that can be moved and this is often referred to as 

Portable Appliance Testing (PAT)

. PAT 

testing should be carried out regularly on this equipment by trained, authorised personnel, as required by the legislation.  

• 

The 

Health and Safety at Work Act 1974

 states that it is the responsibility of the owner of electrical appliances to ensure that both the 

equipment and working environments are maintained to ensure safe operation at all times.    

• 

Check that all equipment cables are secure, correctly insulated, free from damage, and protected against short circuit and overload before 
connecting to the power supply. Do not use worn or damaged cables, plugs, sockets or other fittings.  

• 

Ensure that the power supply matches voltage requirements specified on the equipment.

• 

Ensure the power cable is kept away from heat, oil and sharp edges. 

• 

Always disconnect the equipment from the power source before servicing, inspecting, maintaining, cleaning, replacing or checking any parts. 

• 

Do not carry the equipment while it is connected to its power source.  

• 

Do not use this equipment in damp or wet conditions or environments with high condensation.   

• 

Do not touch live electrical parts. 

• 

Wear dry protective clothing (free from oil or other flammable residues). 

• 

Avoid contact with work piece or ground during welding. 

• 

Do not touch the work piece & welding wire at the same time. 

• 

Use only the cables and rods recommended by the manufacturer. 

• 

Always disconnect from the mains before carrying out any service or maintenance on this equipment. 

• 

Use AC output ONLY if required for the welding process. If AC output is required, use remote output control if present on unit. 

• 

Protect yourself from electric shock by insulating yourself from work and ground using dry rubber mats, dry wood or plywood, or other dry  
insulating material big enough to cover the full working area. 

 

Summary of Contents for JEFARC140M-230

Page 1: ...User Manual v 1 1 JEFARC140M 230...

Page 2: ......

Page 3: ...the correct type of electrode it is suitable for welding alloy non alloy steels stainless steel and cast iron Electrodes up to 3 2mm can be used with ease Generator Friendly The welder is able to cop...

Page 4: ...MMENDED USAGE This welder can be used to weld stainless steel alloy steel carbon steel copper and other metals It is also suited to use in high altitudes and in the open air DUTY CYCLE The duty cycle...

Page 5: ...arly and tested to ensure that it is safe for use Portable equipment means any electrical item that can be moved and this is often referred to as Portable Appliance Testing PAT PAT testing should be c...

Page 6: ...ironment and that there is suitable exhaust at the arc Do not cut coated galvanised or plated materials for example zinc cadmium mercury barium to avoid the risk of poisoning Use a ventilator when nec...

Page 7: ...circuit uses current feedback control to ensure that the output current is kept at a stable rate This process is illustrated below in Fig 1 This equipment is designed to deliver a constant current out...

Page 8: ...indicator 3 Protection indicator 4 Straps 5 Quick connector socket welding machine output 6 Quick connector socket welding machine output 7 Earthing clamp 8 Electrode holder 9 Power Plug 10 On off Sw...

Page 9: ...ingle Phase 50Hz 230V WELDING CURRENT ARC VOLTAGE The welding power source is designed with a coiled safety feature that can withstand short term overload without any adverse effects The welding curre...

Page 10: ...rent will reduce the performance and lifespan of this equipment and is potentially dangerous 3 Ensure that the voltage is kept to recommended levels as indicated on the specification plate 4 Ensure th...

Page 11: ...process and or used on plate that is too heavy or too cold 2 Welding current is too low 3 Electrode is being used at the wrong angle 4 The travel speed of the electrode is too fast 5 There is scale o...

Page 12: ...ximum output welding current cannot be achieved with nominal mains supply voltage Defective control circuit Have a qualified service engineer inspect and repair the equipment Welding current is reduce...

Page 13: ...USER MANUAL JEFARC140M 230 140A DC INVERTER ARC WELDER 230V 50Hz 13A www jeffersontools com 13 ELECTRICAL WIRING DIAGRAM...

Page 14: ...USER MANUAL JEFARC140M 230 140A DC INVERTER ARC WELDER 230V 50Hz 13A www jeffersontools com 14 PARTS DIAGRAM...

Page 15: ...European Connector 2 6 Aluminium Strip 1 7 Plastic Front Panel 1 8 Bottom Housing 1 9 Brace 1 10 Circuit Board 1 11 Power Cord Clasp 1 12 Fan 1 13 Plastic Rear Panel 1 14 Epoxy Board 1 15 Power Cable...

Page 16: ...he European Union If you wish to discard electrical and electronic equipment please contact your dealer or supplier for further information Information on Disposal in other Countries outside the Europ...

Page 17: ...hai 2014 35 EU Low Voltage Directive 2014 30 EU Electromagnetic Compatibility EN60974 11 2010 Arc welding equipment Part 11 Electrode holders EN60974 1 2012 Arc welding equipment Welding power sources...

Page 18: ...the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected by...

Page 19: ...nd in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed...

Page 20: ...46 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual to reduce t...

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