The horn system is one of the outputs of the BCM.
The BCM is programmed to energize the horn relay
in response to certain inputs from the Vehicle Theft
Security System (VTSS) system or the Remote Key-
less Entry (RKE) system. Refer to Group 8P - Power
Lock Systems for more information on the RKE sys-
tem. Refer to Group 8Q - Vehicle Theft/Security Sys-
tems for more information on the VTSS system.
The BCM is mounted under the left end of the
instrument panel, behind the instrument panel sup-
port armature and below the left switch pod. Refer to
Group 8E - Instrument Panel Systems for removal
and installation procedures. For diagnosis of the
BCM or the CCD data bus, refer to the proper Body
Diagnostic Procedures Manual. The BCM can only be
serviced by an authorized repair station. Refer to the
Warranty Policies and Procedures Manual for a list-
ing of authorized repair stations.
DIAGNOSIS AND TESTING
HORN RELAY
For circuit descriptions and diagrams, refer to
8W-41 - Horns/Cigar Lighter in Group 8W - Wiring
Diagrams.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS,
REFER
TO
GROUP
8M
-
PASSIVE
RESTRAINT
SYSTEMS
BEFORE
ATTEMPTING
STEERING
WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
RELAY TESTS
The horn relay is located in the Power Distribution
Center (PDC) in the engine compartment. Refer to
the PDC label for horn relay identification and loca-
tion.
Remove the horn relay from the PDC as described
in this group to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75
6
5 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, see the Relay Circuit Test in this
group. If not OK, replace the faulty relay.
RELAY CIRCUIT TESTS
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the PDC fuse as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the horn(s). There should be continuity between
the cavity for relay terminal 87 and the horn(s) feed
terminal(s) at all times. If OK, go to Step 4. If not
OK, repair the open circuit to the horn(s) as
required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is connected to bat-
tery voltage and should be hot at all times. Check for
battery voltage at the cavity for relay terminal 86. If
OK, go to Step 5. If not OK, repair the open circuit to
the PDC fuse as required.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. It is grounded
through the horn switch when the horn switch is
depressed. It can also be grounded by the body con-
trol module in response to inputs from the vehicle
theft alarm or remote keyless entry systems. Check
for continuity to ground at the cavity for relay termi-
nal 85. There should be continuity with the horn
switch depressed, and no continuity with the horn
switch released. If not OK, see the diagnosis for the
Horn Switch in this group.
HORN SWITCH
For circuit descriptions and diagrams, refer to
8W-41 - Horns/Cigar Lighter in Group 8W - Wiring
Diagrams.
Horn Relay
8G - 2
HORN SYSTEMS
ZJ
DESCRIPTION AND OPERATION (Continued)
Summary of Contents for 1996 Grand Cherokee
Page 7: ......
Page 12: ...FASTENER IDENTIFICATION ZJ INTRODUCTION 5 GENERAL INFORMATION Continued ...
Page 13: ...FASTENER STRENGTH 6 INTRODUCTION ZJ GENERAL INFORMATION Continued ...
Page 15: ...METRIC CONVERSION 8 INTRODUCTION ZJ GENERAL INFORMATION Continued ...
Page 16: ...TORQUE SPECIFICATIONS ZJ INTRODUCTION 9 GENERAL INFORMATION Continued ...
Page 17: ......
Page 29: ......
Page 32: ...SUSPENSION AND STEERING SYSTEM DIAGNOSIS ZJ SUSPENSION 2 3 SERVICE PROCEDURES Continued ...
Page 64: ...FRONT DRIVE AXLE DIAGNOSIS ZJ DIFFERENTIAL AND DRIVELINE 3 19 DIAGNOSIS AND TESTING Continued ...
Page 65: ...CONTINUED 3 20 DIFFERENTIAL AND DRIVELINE ZJ DIAGNOSIS AND TESTING Continued ...
Page 94: ...SERVICE DIAGNOSIS CONT D ZJ DIFFERENTIAL AND DRIVELINE 3 49 DIAGNOSIS AND TESTING Continued ...
Page 115: ...Fig 66 Gear Tooth Contact Patterns 3 70 DIFFERENTIAL AND DRIVELINE ZJ ...
Page 125: ...SERVICE DIAGNOSIS CONT D 3 80 DIFFERENTIAL AND DRIVELINE ZJ DIAGNOSIS AND TESTING Continued ...
Page 193: ......
Page 205: ...7 12 COOLING SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 208: ...COOLING SYSTEM ZJ COOLING SYSTEM 7 15 DIAGNOSIS AND TESTING Continued ...
Page 209: ...7 16 COOLING SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 210: ...ZJ COOLING SYSTEM 7 17 DIAGNOSIS AND TESTING Continued ...
Page 211: ...7 18 COOLING SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 212: ...ZJ COOLING SYSTEM 7 19 DIAGNOSIS AND TESTING Continued ...
Page 213: ...7 20 COOLING SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 245: ...Battery Diagnosis 8A 4 BATTERY ZJ DIAGNOSIS AND TESTING Continued ...
Page 255: ......
Page 267: ...Charging System Test 8C 4 CHARGING SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 297: ...IGNITION COIL 8D 26 IGNITION SYSTEM ZJ SPECIFICATIONS Continued ...
Page 316: ...VIC Initial Set Up ZJ INSTRUMENT PANEL SYSTEMS 8E 19 SERVICE PROCEDURES Continued ...
Page 317: ...VIC Reset 8E 20 INSTRUMENT PANEL SYSTEMS ZJ SERVICE PROCEDURES Continued ...
Page 329: ......
Page 348: ...DIAGNOSIS CHART 1 ZJ VEHICLE SPEED CONTROL SYSTEM 8H 3 DIAGNOSIS AND TESTING Continued ...
Page 349: ...DIAGNOSIS CHART 2 8H 4 VEHICLE SPEED CONTROL SYSTEM ZJ DIAGNOSIS AND TESTING Continued ...
Page 355: ......
Page 361: ......
Page 375: ......
Page 378: ...FOG LAMP DIAGNOSIS ZJ LAMPS 8L 3 DIAGNOSIS AND TESTING Continued ...
Page 380: ...LAMP OUTAGE MODULE DIAGNOSIS ZJ LAMPS 8L 5 DIAGNOSIS AND TESTING Continued ...
Page 395: ......
Page 439: ......
Page 447: ......
Page 463: ......
Page 465: ......
Page 477: ......
Page 479: ......
Page 480: ......
Page 481: ......
Page 483: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 484: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 485: ......
Page 486: ......
Page 487: ......
Page 488: ......
Page 489: ......
Page 490: ......
Page 491: ......
Page 492: ......
Page 493: ......
Page 494: ......
Page 495: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 497: ......
Page 498: ......
Page 499: ......
Page 500: ......
Page 501: ......
Page 502: ......
Page 503: ......
Page 504: ......
Page 505: ......
Page 506: ......
Page 507: ......
Page 508: ......
Page 509: ......
Page 510: ......
Page 511: ......
Page 512: ......
Page 513: ......
Page 514: ......
Page 515: ......
Page 516: ......
Page 517: ......
Page 518: ......
Page 519: ......
Page 520: ......
Page 521: ......
Page 523: ......
Page 524: ......
Page 525: ......
Page 526: ......
Page 527: ......
Page 528: ......
Page 529: ......
Page 530: ......
Page 531: ......
Page 533: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 534: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 535: ......
Page 537: ......
Page 538: ......
Page 539: ......
Page 545: ......
Page 546: ......
Page 547: ......
Page 548: ......
Page 549: ......
Page 550: ......
Page 551: ......
Page 552: ......
Page 553: ......
Page 554: ......
Page 555: ......
Page 556: ......
Page 557: ......
Page 558: ......
Page 559: ......
Page 560: ......
Page 561: ......
Page 562: ......
Page 563: ......
Page 564: ......
Page 565: ......
Page 568: ......
Page 569: ......
Page 570: ......
Page 571: ......
Page 572: ......
Page 573: ......
Page 575: ......
Page 576: ......
Page 577: ......
Page 580: ......
Page 581: ......
Page 582: ......
Page 583: ......
Page 584: ......
Page 585: ......
Page 588: ......
Page 589: ......
Page 590: ......
Page 591: ......
Page 592: ......
Page 593: ......
Page 594: ......
Page 595: ......
Page 598: ......
Page 599: ......
Page 600: ......
Page 601: ......
Page 602: ......
Page 603: ......
Page 604: ......
Page 605: ......
Page 607: ......
Page 608: ......
Page 609: ......
Page 613: ......
Page 614: ......
Page 615: ......
Page 616: ......
Page 617: ......
Page 618: ......
Page 619: ......
Page 620: ......
Page 621: ......
Page 622: ......
Page 623: ......
Page 625: ......
Page 626: ......
Page 627: ......
Page 630: ......
Page 631: ......
Page 632: ......
Page 633: ......
Page 634: ......
Page 635: ......
Page 636: ......
Page 637: ......
Page 638: ......
Page 639: ......
Page 640: ......
Page 641: ......
Page 642: ......
Page 643: ......
Page 644: ......
Page 645: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 648: ......
Page 649: ......
Page 650: ......
Page 651: ......
Page 652: ......
Page 653: ......
Page 654: ......
Page 655: ......
Page 656: ......
Page 657: ......
Page 658: ......
Page 659: ......
Page 662: ......
Page 663: ......
Page 664: ......
Page 665: ......
Page 666: ......
Page 667: ......
Page 668: ......
Page 669: ......
Page 672: ......
Page 673: ......
Page 674: ......
Page 675: ......
Page 676: ......
Page 677: ......
Page 678: ......
Page 679: ......
Page 680: ......
Page 681: ......
Page 683: ......
Page 684: ......
Page 685: ......
Page 687: ......
Page 688: ......
Page 689: ......
Page 692: ......
Page 693: ......
Page 694: ......
Page 695: ......
Page 696: ......
Page 697: ......
Page 698: ......
Page 699: ......
Page 701: ......
Page 702: ......
Page 703: ......
Page 704: ......
Page 705: ......
Page 706: ......
Page 707: ......
Page 709: ......
Page 710: ......
Page 711: ......
Page 712: ......
Page 713: ......
Page 715: ......
Page 716: ......
Page 717: ......
Page 718: ......
Page 719: ......
Page 721: ......
Page 722: ......
Page 723: ......
Page 724: ......
Page 725: ......
Page 726: ......
Page 727: ......
Page 730: ......
Page 731: ......
Page 732: ......
Page 733: ......
Page 735: ......
Page 736: ......
Page 737: ......
Page 738: ......
Page 739: ......
Page 741: ......
Page 742: ......
Page 743: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 744: ......
Page 745: ......
Page 749: ......
Page 750: ......
Page 751: ......
Page 752: ......
Page 753: ......
Page 754: ......
Page 755: ......
Page 756: ......
Page 757: ......
Page 758: ......
Page 759: ......
Page 760: ......
Page 761: ......
Page 762: ......
Page 763: ......
Page 765: ......
Page 766: ......
Page 767: ......
Page 769: ......
Page 770: ......
Page 771: ......
Page 773: ......
Page 774: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 775: ......
Page 776: ......
Page 777: ......
Page 778: ......
Page 779: ......
Page 780: ......
Page 781: ......
Page 782: ......
Page 783: ......
Page 784: ......
Page 785: ......
Page 786: ......
Page 787: ......
Page 788: ......
Page 789: ......
Page 790: ......
Page 791: ......
Page 792: ......
Page 793: ......
Page 794: ......
Page 795: ......
Page 796: ......
Page 797: ......
Page 798: ......
Page 799: ......
Page 800: ......
Page 801: ......
Page 802: ......
Page 803: ......
Page 804: ......
Page 805: ......
Page 806: ......
Page 807: ......
Page 808: ......
Page 809: ......
Page 810: ......
Page 811: ......
Page 812: ......
Page 813: ......
Page 814: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 815: ......
Page 817: ......
Page 818: ......
Page 819: ......
Page 820: ......
Page 821: ......
Page 822: ......
Page 823: ......
Page 824: ......
Page 825: ......
Page 826: ......
Page 827: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 828: ......
Page 829: ......
Page 830: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 831: ......
Page 832: ......
Page 833: ......
Page 834: ......
Page 835: ......
Page 836: ......
Page 837: ......
Page 838: ......
Page 839: ......
Page 840: ......
Page 841: ......
Page 842: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 843: ......
Page 844: ......
Page 845: ......
Page 846: ......
Page 847: ......
Page 848: ......
Page 849: ......
Page 850: ......
Page 851: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 852: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 853: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 854: ......
Page 855: ......
Page 856: ......
Page 857: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 858: ......
Page 859: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 860: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 861: ......
Page 862: ......
Page 863: ......
Page 864: ......
Page 865: ......
Page 866: ......
Page 867: ......
Page 868: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 869: ......
Page 870: ......
Page 871: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 872: ......
Page 873: ......
Page 874: ......
Page 875: ......
Page 876: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 877: ......
Page 878: ......
Page 879: ......
Page 880: ......
Page 881: ......
Page 882: ......
Page 883: ......
Page 884: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 885: ......
Page 886: ......
Page 887: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 888: ......
Page 889: ......
Page 890: ......
Page 891: ......
Page 892: ......
Page 893: ...1996 Grand Cherokee Publication No 81 370 6147 TSB 26 02 96 February 1996 ...
Page 894: ......
Page 895: ......
Page 896: ......
Page 897: ......
Page 937: ...Fig 11 Liftgate Splices 8W 95 12 8W 95 SPLICE LOCATIONS ZJ SCHEMATICS AND DIAGRAMS Continued ...
Page 949: ...ENGINE PERFORMANCE 9 12 ENGINE ZJ DIAGNOSIS AND TESTING Continued ...
Page 950: ...ENGINE MECHANICAL ZJ ENGINE 9 13 DIAGNOSIS AND TESTING Continued ...
Page 951: ...ENGINE LUBRICATION 9 14 ENGINE ZJ DIAGNOSIS AND TESTING Continued ...
Page 954: ...Oil Lubrication System ZJ 4 0L ENGINE 9 17 DESCRIPTION AND OPERATION Continued ...
Page 962: ...MAIN BEARING FITTING CHART ZJ 4 0L ENGINE 9 25 SERVICE PROCEDURES Continued ...
Page 992: ...Fig 4 Oil Lubrication System ZJ 5 2L ENGINE 9 55 DESCRIPTION AND OPERATION Continued ...
Page 1018: ...SPECIFICATIONS 5 2L ENGINE ZJ 5 2L ENGINE 9 81 ...
Page 1019: ...9 82 5 2L ENGINE ZJ SPECIFICATIONS Continued ...
Page 1020: ...OVERSIZE AND UNDERSIZE ENGINE COMPONENT MARKINGS ZJ 5 2L ENGINE 9 83 SPECIFICATIONS Continued ...
Page 1021: ...TORQUE 9 84 5 2L ENGINE ZJ SPECIFICATIONS Continued ...
Page 1039: ...Fig 7 Vehicle Dimensions Front Side View 13 6 FRAME AND BUMPERS ZJ SPECIFICATIONS Continued ...
Page 1040: ...Fig 8 Vehicle Dimensions Side View ZJ FRAME AND BUMPERS 13 7 SPECIFICATIONS Continued ...
Page 1042: ...Fig 10 Frame Dimensions Side View ZJ FRAME AND BUMPERS 13 9 SPECIFICATIONS Continued ...
Page 1043: ...Fig 11 Frame Dimensions Bottom View 13 10 FRAME AND BUMPERS ZJ SPECIFICATIONS Continued ...
Page 1045: ......
Page 1055: ...INJECTOR DIAGNOSIS VEHICLE RUNS ROUGH AND OR HAS A MISS 14 10 FUEL SYSTEM ZJ ...
Page 1109: ......
Page 1287: ...DIAGNOSIS AND TESTING NV231 DIAGNOSIS 21 148 TRANSMISSION AND TRANSFER CASE ZJ ...
Page 1310: ...DIAGNOSIS AND TESTING NV249 DIAGNOSIS ZJ TRANSMISSION AND TRANSFER CASE 21 171 ...
Page 1336: ...ZJ TIRES AND WHEELS 22 5 DIAGNOSIS AND TESTING Continued ...
Page 1343: ......
Page 1375: ...Fig 39 Body Side Cladding Fig 40 Trim Panels 23 32 BODY ZJ REMOVAL AND INSTALLATION Continued ...
Page 1391: ......
Page 1402: ...Pressure Diagnosis ZJ HEATING AND AIR CONDITIONING 24 11 DIAGNOSIS AND TESTING Continued ...
Page 1437: ......
Page 1459: ......
Page 1483: ......
Page 1485: ......
Page 1490: ...ZJ DIFFERENTIAL AND DRIVELINE 3 5 DIAGNOSIS AND TESTING Continued ...
Page 1491: ...3 6 DIFFERENTIAL AND DRIVELINE ZJ DIAGNOSIS AND TESTING Continued ...
Page 1515: ...Fig 77 Gear Tooth Contact Patterns 3 30 DIFFERENTIAL AND DRIVELINE ZJ ADJUSTMENTS Continued ...
Page 1522: ...DIAGNOSIS AND TESTING NV242 DIAGNOSIS ZJ TRANSMISSION AND TRANSFER CASE 21 3 ...
Page 1549: ......
Page 1551: ......