JCM ivizion ld Operation And Maintenance Download Page 8

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Table of Contents

Page

iVIZION® Series Next-Generation Banknote Acceptor Unit

A TROUBLESHOOTING ........................................................................................... A-1

Maintenance Equipment ...............................................................................................A-8

iVIZION Maintenance Equipment ....................................................................................A-8

Reference Paper Handling ......................................................................................................... A-8

B GLOSSARY ........................................................................................................... B-1

Summary of Contents for ivizion ld

Page 1: ...APAN CASH MACHINE CO LTD Website http www jcmglobal com Issue 4074 SME 01 07 iVIZION Series Next Generation Banknote Acceptor Unit Operation and Maintenance Manual Revision 7 P N 960 100929R_Rev 7 EDP...

Page 2: ...rts List Number Changes incorporated and LD Version information added 3 1 25 12 Added Specifications installation information and Graphics regarding the iVIZION LD Version Unit 4 10 12 12 Minor change...

Page 3: ...ion 1 6 Technical Specifications 1 6 Environmental Specifications 1 7 Electrical Specifications 1 7 Structural Specifications 1 7 RFID Specifications 1 7 iVIZION LD Specification 1 8 Technical Specifi...

Page 4: ...ontinued 4 2 8 Connector Pin Assignments Continued 5 2 9 Preventive Maintenance 2 10 Retrieving Banknotes 2 10 Clearing a Banknote Jam 2 10 Cleaning Procedure 2 10 Sensor Cleaning Procedure 2 10 iVIZI...

Page 5: ...Removals 4 9 Validation Sensor Board Assembly Removal 4 10 Validation Sensor FPC Cable Removal 4 10 CIS Transmissive Light Upper UV Sensor Removals 4 11 CIS CIS FPC Lower UV Sensor Lower UV FFC Remova...

Page 6: ...urrent Status Screen Button 6 18 Setting the Machine Code Number M C 6 19 Setting Inhibit ICB System 6 19 ICB Function Operational Condition 6 20 7 EXPLODED VIEWS PARTS LISTS 7 1 iVIZION Entire Unit V...

Page 7: ...ts List 7 33 iVIZION HC Box Unit Exploded View 7 34 iVIZION HC Box Unit Parts List 7 35 iVIZION HC Upper Part Exploded View 7 36 iVIZION HC Upper Part Parts List 7 36 iVIZION HC Receive Plate Assembly...

Page 8: ...ion A 1 Troubleshooting Overview A 1 Malfunction LED Error Codes A 1 LED Indication Conditions A 1 Error Jam and Reject Code Tables A 2 LED Error Codes A 2 Jam Error Codes A 4 Banknote Reject Error Co...

Page 9: ...15 iVIZION Large Cash Box Dimensions 1 15 Figure 1 16 iVIZION HC Cash Box Dimensions 1 16 Figure 2 1 Interface Harness Installation Location 2 1 Figure 2 2 M4 Screws Locations Left Right Side 2 1 Figu...

Page 10: ...e 4 18 Timing Belt Removal 4 5 Figure 4 19 TR Bottom Cover Removal 4 5 Figure 4 20 TR Side Cover A Removal 4 5 Figure 4 21 Home Position Sensor Board Home Position Sensor FFC Assembly and Interface Co...

Page 11: ...rdware Update Wizard Screen 2 6 2 Figure 6 10 Normal Mode Selection 6 3 Figure 6 11 Test Mode Selection 6 3 Figure 6 12 DIP Switches All OFF 6 3 Figure 6 13 JCM Tool Suite Standard Edition Screen 6 3...

Page 12: ...52 JCM Tool Suite Standard Edition Screen 6 11 Figure 6 53 iVIZION Test Item VerX XX Screen 6 11 Figure 6 54 Start Stop Exit Screen Button 6 12 Figure 6 55 Transport Motor Normal Forward Test Screen...

Page 13: ...igure 7 13 iVIZION Cash Box Unit 2 Exploded View 7 25 Figure 7 14 iVIZION Cash Box Unit 3 Exploded View 7 27 Figure 7 15 iVIZION LD Version Frame Exploded View 7 29 Figure 7 16 iVIZION HC Frame Explod...

Page 14: ...THIS PAGE INTENTIONALLY LEFT BLANK iVIZION Series Next Generation Banknote Acceptor Unit P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD xii...

Page 15: ...ommunication DIP Switch Settings 2 3 Table 2 5 LED Error Pattern Indications 2 3 Table 2 6 iVIZION SS LD USB Connection Pin Assignments 2 4 Table 2 7 iVIZION SS LD Photo Coupler Connector Pin Assignme...

Page 16: ...7 33 Table 7 18 iVIZION HC Box Unit Parts List 7 35 Table 7 19 iVIZION Upper Part Parts List 7 36 Table 7 20 iVIZION HC Receive Plate Assembly Parts List 7 37 Table 7 21 iVIZION HC Receive Spring Base...

Page 17: ...sions Technical Contact Information In order to make operating this device and navigat ing within this manual easier the following illus trations are used Safety Instructions need to be observed in or...

Page 18: ...5 Ensure that the host machine is designed for daily operational access for maintenance and or clear ing a Banknote Jam 6 Do not use the Validator in environments that may be subject to extreme tempe...

Page 19: ...t may cause per sonal injury 2 If the Validator Section is dirty due to dust for eign objects or other such debris adhering to it Banknote acceptance rates will degrade Clean the Unit once a month to...

Page 20: ...erwise the Reference Paper may become wrinkled making it useless for future calibration use ALWAYS return each Reference Paper into its protec tive Shipping Carton following each use Primary Features...

Page 21: ...ion INHIBIT I DIP Switch Block JCM Custom Private Line J Acceptor Unit Release Button K Status LED 4 Colors Red Yellow Green Blue L Front Panel Bezel JPL Connector M Transport Unit Release Lever N Pow...

Page 22: ...on a Read Code interleaved 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle by dividing a Coupon equally on the left right to...

Page 23: ...age Use a Limited Power Source 12V DC 5 to 24V DC 10 NOTE Use a Current Source Limiting Power Supply Current Consumption Standby 24V DC 0 2A 12V DC 0 2A Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V D...

Page 24: ...ation a Read Code interleaved 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle by dividing a Coupon equally on the left right...

Page 25: ...tage Use a Limited Power Source 12V DC 5 to 24V DC 10 NOTE Use a Current Source Limiting Power Supply Current Consumption Standby 24V DC 0 2A 12V DC 0 2A Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V...

Page 26: ...9 3 21 5 58 5 34 3 2 69 5 23 7 1 6 298 208 7 15 2 4 2 9 2 9 225 162 9 30 50 30 50 8 155 101 6 32 6 67 100 15 8 7 67 100 3 M4 4 2 9 2 6 6 6 6 49 8 27 6 6 6 6 6 6 2 M3 9 3 5 3 5 86 50 104 114 75 4 4 4 N...

Page 27: ...89 3 99 5 64 5 1 6 23 7 208 7 15 2 4 2 11 2 9 162 9 225 30 50 75 4 30 50 8 155 101 6 298 32 6 67 67 100 100 15 8 3 M4 7 89 104 114 4 4 2 5 18 NOTE All dimensions in millimeters Figure 1 8 iVIZION SS U...

Page 28: ...2 336 3 225 9 2 4 2 134 2 57 3 311 9 204 3 298 395 4 50 Caution When installing the iVIZION SS Unit into a Host Machine do not mount it tilted downward more than 50 degrees from a Horizontal position...

Page 29: ...ensions Figure 1 12 illustrates the iVIZION SH Unit Outside Dimensions Figure 1 12 iVIZION SH Unit Outside Dimen sions Figure 1 12 iVIZION SH Unit Outside Dimensions NOTE All Dimensions are in Millime...

Page 30: ...ntenance Space Requirements Diagram 234 2 72 2 85 5 5 8 8 134 2 57 3 696 2 599 1 610 9 505 5 637 1 NOTE All Dimensions are in Millimeters Figure 1 13 iVIZION SH Unit Installation and Maintenance Space...

Page 31: ...igure 1 15 illustrates the iVIZION Large Cash Box Outside Dimensions Figure 1 14 iVIZION Standard Cash Box Dimen sions 104 10 8 22 1 7 4 28 36 9 15 161 0 3 0 3 3 4 27 1 6 21 7 191 184 5 115 2 40 8 12...

Page 32: ...on Banknote Acceptor Unit General Information HC Cash Box Outside Dimensions Figure 1 16 illustrates the iVIZION HC Cash Box Outside Dimensions Figure 1 16 iVIZION HC Cash Box Dimensions 86 26 8 3 3 5...

Page 33: ...0 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM Gold HK Ltd Phone 85...

Page 34: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD 1 1 8 Section 1 iVIZION Series Next Generation Banknote Acceptor Unit General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...s Figure 2 1 b the single 1 M2 6x12 W Washer Screw Figure 2 1 c the single 1 M2 6x10 W Washer Screw Fig ure 2 1 d and the single 1 M2 6 Nylon Nut Figure 2 1 e onto the Frame Assembly See the Figure 2...

Page 36: ...e rotation is in the correct direction s Figure 2 5 NOTE The length from Frame surface to the edge of the M4 Screws should be within 4mm in order not to puncture the Plastic Surface of the iVIZION Fra...

Page 37: ...ON Switch OFF 1 N A Not Applicable N A Never Switched to ON OFF Fixed 2 N A OFF Fixed 3 N A OFF Fixed 4 N A OFF Fixed Table 2 4 Serial Communication DIP Switch Settings Controller CPU Board JP2 JP3 S...

Page 38: ...IN 8 LED POWER OUT LED Drive Line anode 9 24V DC POWER POWER 24V DC Power 10 RS232 GND SG 11 TXD OUT 12 I F 12V DC IN Interface Power Supply 12VDC 13 Vbus IN USB Communication Vbus Signal Line 5V DC...

Page 39: ...RS232 GND SG 11 TXD OUT Serial Communication Output Signal Line 12 I F 12V DC IN Interface Power Supply 12VDC 13 Vbus IN 14 JP IN OUT 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P IN OUT 18...

Page 40: ...GND SG RS232C Communication Ground 11 TXD OUT Serial Communication Output Signal Line 12 I F 12V DC IN Interface Power Supply 12V DC 13 Vbus IN 14 JP IN OUT 15 TTL G SG 16 LED IN LED Drive Line catho...

Page 41: ...Power 10 RS232C GND SG 11 TXD OUT 12 I F 12V DC IN Interface Power Supply 12VDC 13 Vbus IN 14 JP IN OUT 15 TTL G SG 16 LED IN LED Drive Line cathode 17 ccTalk P IN OUT ccTalk Communication Power Suppl...

Page 42: ...Line 8 LED POWER OUT LED Drive Line anode 9 24V DC POWER POWER 24V DC Power 10 RS232C GND SG 11 TXD OUT 12 I F 12V DC IN Interface Power Supply 12VDC 13 Vbus IN 14 JP IN OUT 15 TTL G SG 16 LED IN LED...

Page 43: ...ded Wire UL1007 AWG 24 30 Caution The Embossed Numbers located on the Polarizing Pin Connector and on the CN7 Connector Numbers indicated in Table 2 11 are different The Polarizing Pin Key should be i...

Page 44: ...irt from the Lenses It is important to keep the Banknote Path Rollers and Belts clean Use a soft lint free Micro Fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical S...

Page 45: ...0 a using the two 2 Floating Collars Figure 2 10 b1 b2 the related single 1 M2 6x12 W Washer Screw Figure 2 10 c the single 1 M2 6x10 W Washer Screw Figure 2 10 d and the single 1 M2 6 Nylon Nut Figur...

Page 46: ...o Fiber Cloth or blow clean using Compressed Air Use only non flammable compressed air b Exit Sensors c UV Sensor Upper d UV Sensor Lower e Transmissive Sensor f CIS Upper g CIS Lower h Transport Unit...

Page 47: ...re 2 13 iVIZION USB Circuit Interface Schematic Diagram Figure 2 13 iVIZION USB Circuit Interface Schematic Diagram Controller Side iVIZION Side NOTE The Controller Circuit Schematic is for reference...

Page 48: ...2 15 iVIZION RS232C Circuit Interface Schematic Diagram Figure 2 15 iVIZION RS232C Circuit Interface Schematic Diagram Controller Side iVIZION Side NOTE The Controller Circuit Schematic is for refere...

Page 49: ...matics Continued 2 Figure 2 17 illustrates the iVIZION TTL Circuit Interface Schematic Diagrams Figure 2 17 iVIZION TTL Circuit Interface Schematic Diagram Figure 2 17 iVIZION TTL Circuit Interface Sc...

Page 50: ...hematic Diagram Figure 2 18 iVIZION LED Circuit Interface Schematic Diagram Bezel Side iVIZION Side NOTE Refer to the Caution description stated below this Figure in order to ensure that each Current...

Page 51: ...al Flowchart Initializing a Initializing b Enter Stand by Mode c Enable Accept d LED Display Extinguished e LED Display shows Enable Light f Is Banknote inserted g Feed Banknote In h Banknote Transpor...

Page 52: ...A Begin Validating h Output a VEND Signal i Retry 3 times j Stop Performance Output Abnormal Signal 1 1 When Abnormal Output Signal condition occurs remove the Banknote causing the malfunction and re...

Page 53: ...Value Signal d Receive Stacking Command e Reject Banknote f Continue Transporting Banknote g Is Banknote sent to Stacker A Begin Validating h Output a VEND Signal i Stop due to Abnormal Condition or r...

Page 54: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD 2 2 0 Section 2 iVIZION Series Next Generation Banknote Acceptor Unit Installation THIS PAGE INTENTIONALLY LEFT BLANK...

Page 55: ...0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187 Fax 8...

Page 56: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD 3 2 Section 3 iVIZION Series Next Generation Banknote Acceptor Unit Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...wer UV Sensor Lower UV FFC Removals Validation Unit Timing Belt Removal Reassembly Cautions Tool Requirements The following tools will be required to perform iVIZION disassembly and reassembly 1 2 Phi...

Page 58: ...ft Frame Outer L Assembly Figure 4 7 f from the Transport Unit Figure 4 3 Pusher Mechanism Cover Removal Figure 4 3 Pusher Mechanism Cover Removal a2 a1 a4 a3 b Figure 4 4 Stacker Guide Removal Figure...

Page 59: ...e 4 10 b in place and remove the HC Box Stacker Base from the Pusher Mechanism Assembly 6 Remove the four 4 screws Figure 4 11 a1 a2 a3 a4 securing the Pusher Guide Figure 4 11 b and remove the guide...

Page 60: ...12 Remove the two 2 Assembly Mounting Screws Figure 4 16 a1 a2 13 Remove the single 1 E ring Figure 4 16 b and the single 1 Gear Figure 4 16 c from the Outer Guide L Figure 4 16 d Figure 4 11 Pusher...

Page 61: ...Click tab Stops of TR Side Cover A Figure 4 20 a1 to a5 and remove TR Side Cover A Fig ure 4 20 b from the Transport Assembly Figure 4 16 Outer Guide L Removal 1 Figure 4 16 Outer Guide L Removal 1 c...

Page 62: ...rd Removals To remove the Validation CPU Board and the Con troller CPU Board from the CPU Board Module proceed as follows 1 Remove the four 4 mounting Screws Figure 4 23 a1 to a4 that are securing the...

Page 63: ...Motor Module Figure 4 26 b from the Transport Unit 2 Remove the USB FPC Figure 4 27 a the Power FPC Figure 4 27 b and the Interface FPC Fig ure 4 27 c from the Transport Unit Figure 4 25 Validation C...

Page 64: ...Figure 4 30 a1 a2 and remove Drive Mod FR A Fig ure 4 30 b from the Motor Module Assembly 2 Remove the Belt Reel Figure 4 30 c and the Timing Belt Figure 4 30 d from the Motor Mod ule Assembly NOTE E...

Page 65: ...r Click tab Stops Figure 4 34 a1 to a6 by using a small Screwdriver 2 Remove the Upper Cover Figure 4 34 b from the Upper Guide 3 Remove the two 2 mounting Screws Figure 4 35 a1 a2 securing the Sensor...

Page 66: ...e Removal To remove the Validation Sensor FPC Cables proceed as follows 1 Remove the two 2 Validation Sensor FPC Cables Figure 4 38 a1 a2 from the Validation Unit Figure 4 36 iVIZION Head Cover A Remo...

Page 67: ...d Assembly Figure 4 41 b to the lower Vali dation Unit 4 Remove the four 4 CIS Sensor Mounting Screws Figure 4 42 a1 to a4 and remove the CIS Sensor Figure 4 42 b from the Upper Validation Section 5 R...

Page 68: ...follows 1 Remove three 3 BG 85A Head Mounting Screws Figure 4 43 a1 a2 a3 and release the four 4 Clip tab Stops Figure 4 43 b1 to b4 on the iVIZION BG 85A Head 2 Remove the iVIZION BG 85A Head Figure...

Page 69: ...V Sensor Figure 4 45 e in place and remove it and the Lower UV FFC Cable Figure 4 45 f from the Lower Vali dation Section Figure 4 44 Lower Validation Part Removal Figure 4 44 Lower Validation Part Re...

Page 70: ...rrectly placed Match the Connec tor s position as illustrated in Figure 4 48a Disassembly and Reassembly of the iVIZION Unit is now complete NOTE Follow the same procedure to remove the opposite side...

Page 71: ...i B Large Box Standard Box Home Position Sensor Nearly Full Sensor 480Mbp s CN5 Interface Connector Board RFID Module RFID Tag Feed in Sensor FUSE Feed out Sensor Entrance Sensor Exit Sensor Validatio...

Page 72: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD 5 2 Section 5 iVIZION Series Next Generation Banknote Acceptor Unit Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Page 73: ...Application Software and extract on to the Desk top 2 Open the Third Layer of the extracted Folder and Double click on Setup exe Figure 6 3 a The JCM Tool Suite Standard Edition Install Shield Wizard...

Page 74: ...e iVIZION Unit refer to Figure 6 1 and Figure 6 2 for the Tool Requirements and Harness Connector locations 3 When the Device Driver Installation Wizard Screen Figure 6 8 appears click on the Next Scr...

Page 75: ...m installed e g New CPU Board Download the Upgrade Program To download an update of the last iVIZION Soft ware Program into the iVIZION proceed as fol lows 1 Turn the iVIZION Power Switch to OFF 2 Set...

Page 76: ...e installed e g when changing the CPU Board the download procedure for an empty Unit is slightly different from the Download and Upgrade Program procedures that were presented previously To download t...

Page 77: ...ton will display the download Percentage as Downloading XX Figure 6 24 c The Sta tus LED will alternately light Green and Red 10 When the download is complete the Download Success Reset Done Waiting...

Page 78: ...libration Order Step Screen Indication Related Sensor Calibration 1 Box RUNNING Cash Box Sensor Nearly Full RUNNING Nearly Full Sensor Feed Out RUNNING Feed Out Sensor Calibration 2 Home Position RUNN...

Page 79: ...4 Launch the JCM Tool Suite Standard Edition Application The JCM Tool Suite Standard Edi tion Screen shown in Figure 6 31 will appear when the application becomes active 5 Click on and hold down the S...

Page 80: ...or Entrance Sensor Exit Sensor Calibration will be performed in the above order while one of Home Position RUNNING Feed In RUNNING Entrance RUNNING or Exit RUNNING messages is showing on the Screen Fi...

Page 81: ...owing three 3 CIS Calibration Procedures CIS Transmissive CIS Upper CIS Lower Calibration will be performed in the above order while CIS RUNNING is showing on the Screen Figure 6 43 Once the CIS Calib...

Page 82: ...angle Indica tion Buttons in each Serial Number Box located at the bottom of the Screen to either increase or decrease the numbers to change Figure 6 48 a 5 Click on the OK Screen Button located on th...

Page 83: ...ull Down Menu Selections Figure 6 52 b 8 Activate the iVIZION Test Item VerX XX Appli cation and the Screen shown in Figure 6 53 will automatically appear Table 6 2 PC Performance Test Items No Test I...

Page 84: ...en Refer to the PC Performance Test Preparation on page 6 11 of this Section 2 Click on the desired Test Screen Button from the Menu Screen provided Refer back to Figure 6 53 a b c d 3 Click on the St...

Page 85: ...The current testing condition is indicated in a column adjacent to the Function being tested on the Figure 6 57 Screen Five 5 actions are required to check all twelve 12 Sensors in the iVIZION Unit R...

Page 86: ...4 Insert an ICB Enable Ticket Barcode Coupon The Status LED will blink three 3 times at a Green Color rate when the ICB Enable Ticket is being read correctly 5 Once the Status LED begins blinking nor...

Page 87: ...m Select Screen Refer to PC Performance Test Preparation on page 6 11 of this Section 5 Click on the DIP Sw ON OFF Test Screen But ton Review Figure 6 53 i to begin the DIP Switch ON OFF Test 6 Click...

Page 88: ...selected by DIP Switch Positions will then begin Refer to Table 6 6 Performance Test DIP Switch Settings on page 6 16 of this Section for each test and its resulting Test indication 9 Return the Exte...

Page 89: ...rface images on the Screen Figure 6 66 b c 4 Click on the File Save Screen Button Figure 6 65 b if necessary to save the data 5 Click on the File Read Screen Button Figure 6 65 c to retrieve the saved...

Page 90: ...ge ICB Current Status Screen Button To check the current ICB Enable Disable Setting Status proceed as follows 1 Click on the ICB Current Status Screen But ton Figure 6 71 a 2 The Current ICB Enable Di...

Page 91: ...the Cash Box To set the Cash Box ICB Function to Inhibit when the RFID Circuit Board is installed proceed as fol lows 1 Click on the Inhibit Screen Button Figure 6 75 a 2 When the ICB Inhibit Function...

Page 92: ...ach error type Table 6 7 ICB Setting Function Operational Condition iVIZION RFID Board Cash Box Initialization Cash Box Installed the same Machine Installed another Machine Read Write Tool Data Correc...

Page 93: ...ion Unit Exploded View iVIZION Transport Unit Exploded View iVIZION SS Version Frame Unit Exploded View iVIZION Cash Box Unit Exploded View iVIZION Frame Unit Exploded View iVIZION HC Cash Box Unit Ex...

Page 94: ...ON Validation Unit 1 2 148070 iVIZION Transport Unit SS 1 230495 iVIZION Transport Unit SH 1 210454 iVIZION Transport Unit LD 1 3 149468 iVIZION Frame Unit 1 219100 iVIZION Frame Unit without Nut 1 4...

Page 95: ...ION Series Next Generation Banknote Acceptor Unit Section 7 iVIZION Validation Unit Exploded View iVIZION Validation Unit 1 Exploded View Figure 7 2 iVIZION Validation Unit 1 Exploded View 108 104 101...

Page 96: ...101 238813 iVIZION Head Cover A 1 102 147805 iVIZION Head Cover B 1 103 147828 Head Open Stopper 2 104 147768 Grounding Plate A 1 105 147972 Stopper Fulcrum Pin 2 106 147973 Stopper Pin 2 107 151783...

Page 97: ...Section 7 iVIZION Validation Unit 2 Exploded View Figure 7 3 iVIZION Validation Unit 2 Exploded View 205 207 203 204 216 207 207 206 211 208 209 205 209 207 209 210 212 218 214 213 219 221 222 220 20...

Page 98: ...208 147969 Roller Arm Shaft 4 209 147970 Head Roller Shaft 8 210 147734 Spring Arm Rear 2 211 147746 Spring Arm Front 2 212 142633 Upper UV FPC 1 213 142635 Upper CIS FFC 1 214 146755 Transmissive Li...

Page 99: ...ion Unit 3 Exploded View Figure 7 4 iVIZION Validation Unit 3 Exploded View 318 318 318 320 324 323 315 312 313 329 312 315 314 312 313 325 330 326 330 314 315 319 317 318 318 318 309 326 327 306 316...

Page 100: ...2 4 314 147925 Pulley Head Drive 2 315 147930 iVIZION Head Roller 2 6 316 147747 Spring Bill Guide Push Pin 2 317 147968 Head Drive Shaft 1 318 147971 Head Pulley Pin 16 319 148034 Timing Belt Eco Spe...

Page 101: ...ion 7 iVIZION Transport Unit Exploded View iVIZION Transport Unit 1 Exploded View Figure 7 5 iVIZION Transport Unit 1 Exploded View T u rn B a c k 401 420 402 416 423 409 422 404 406 417 411 419 418 4...

Page 102: ...772 Transport GND Plate 1 409 147988 Spring Transport Latch 2 410 231080 Interface Connector Board Assy 1 411 148059 Home Position Sensor Board Assy 1 412 142636 USB FPC 1 413 146805 Interface FPC 1 4...

Page 103: ...Next Generation Banknote Acceptor Unit Section 7 iVIZION Transport Unit 2 Exploded View Figure 7 6 iVIZION Transport Unit 2 Exploded View 508 506 507 516 505 510 512 510 510 509 509 510 516 516 518 51...

Page 104: ...05 147881 Fixer Roller Shaft 1 506 147882 Transport Light Guide F 1 507 147883 Transport Light Guide G 1 508 147887 Cover Prism Home Position 1 509 147767 Sponge Roller 8 510 147966 Transport Roller C...

Page 105: ...eration Banknote Acceptor Unit Section 7 iVIZION Transport Unit 3 Exploded View Figure 7 7 iVIZION Transport Unit 3 Exploded View 625 602 623 627 618 615 604 605 619 629 622 621 626 627 616 617 630 62...

Page 106: ...147897 Front Mask Transport 1 614 147770 Transport Removal Latch 2 615 147773 Fixer Head Latch Spring 1 616 147974 Head Removal Shaft 1 617 147986 Transport Unit Latch Fulcrum Pin 2 618 147748 Spring...

Page 107: ...Generation Banknote Acceptor Unit Section 7 iVIZION Transport Unit 4 Exploded View Figure 7 8 iVIZION Transport Unit 4 Exploded View 703 714 717 714 714 711 707 710 717 716 704 713 706 712 701 702 71...

Page 108: ...ard 1 711 231078 Control CPU Board 1 712 098267 2 8 Phillips Self Tapping Binding Head Screw Black 3M P TITE is recommended 1 713 104010 2 6 6 Phillips Self Tapping Binding Head Screw 3M 2 714 106002...

Page 109: ...Banknote Acceptor Unit Section 7 iVIZION Transport Unit 5 Exploded View Figure 7 9 iVIZION Transport Unit 5 Exploded View 802 828 827 818 814 827 813 826 818 815 827 807 819 812 803 816 828 811 829 80...

Page 110: ...Connection 1 1 812 147923 Pulley Head Idler 1 1 813 147799 Pulley Reel 1 814 238975 Pulley Transport Drive 1 815 238976 Pulley Head Connection 1 816 147967 Pulley Idler 2 3 817 147980 Outside Gear Sh...

Page 111: ...knote Acceptor Unit Section 7 iVIZION Transport Unit 6 Exploded View Figure 7 10 iVIZION Transport Unit 6 Exploded View 903 929 930 931 921 934 906 905 907 908 928 920 919 918 913 915 914 932 911 923...

Page 112: ...nsport 4 1 912 147923 Pulley Head Idler 1 1 913 147799 Pulley Reel 1 914 238975 Pulley Transport Drive 1 915 238976 Pulley Head Connection 1 916 147967 Pulley Idler 2 3 917 185195 Roller Belt Stopper...

Page 113: ...ies Next Generation Banknote Acceptor Unit Section 7 iVIZION SS Version Frame Unit Exploded View Figure 7 11 iVIZION SS Version Frame Unit Exploded View 1008 1007 1005 1006 1003 1007 1008 1010 1001 10...

Page 114: ...s List Ref No EDP No Description Qty Remark 1001 147777 Frame Base 1 1002 147778 Frame Base Guide 1 1003 147793 Frame Spring Plate 1 1004 151784 Frame FG Plate 1 1005 147904 Frame Guide L 1 1006 14790...

Page 115: ...sh Box Unit Exploded View iVIZION Cash Box Unit 1 Exploded View Figure 7 12 iVIZION Cash Box Unit 1 Exploded View Figure 7 12 iVIZION Cash Box Unit 1 Exploded View 1104 1113 1120 1105 1122 1106 1110 1...

Page 116: ...ull L 1112 147946 Handle 1 248873 Handle Red 1 1113 147947 Handle Cover 2 1114 148472 Key Cover 1 1115 147794 Lock Bracket 1 1116 147795 Lock Plate 2 1117 147934 Box Shaft 1 1 1118 147935 Box Shaft 2...

Page 117: ...Figure 7 13 iVIZION Cash Box Unit 2 Exploded View 1232 1223 1229 1213 1218 1218 1215 1214 1231 1230 1231 1234 1210 1231 1201 1212 1222 1233 1211 1236 1216 1219 1220 1234 1217 1209 1227 1224 1221 1217...

Page 118: ...1214 147927 Feed Driven Pulley 2 1215 147928 Feed Idol Pulley 2 1216 147931 Link Roller 1 1217 147932 Feed Roller 2 1218 147933 Feed Idol Roller 4 1219 185197 Arm Slide Roller 6 1220 147937 Feed Shaf...

Page 119: ...e 7 14 iVIZION Cash Box Unit 3 Exploded View 1304 1301 1320 1305 1325 1322 1313 1308 1323 1321 1324 1305 1322 1312 1323 1307 1317 1316 1320 1321 1318 1302 1315 1306 1319 1315 1306 1306 1315 1306 1318...

Page 120: ...08 185198 Frame Bush 2 1309 147915 Stack Gear 1 1310 147916 Stack Idol Gear 1 1311 147917 Feed Gear 1 1312 147920 Drive Gear 2 1313 147921 Connect Gear 2 1314 185196 Idol Gear 2 1315 147797 Ball Sprin...

Page 121: ...iVIZION Frame Exploded View iVIZION LD Frame Exploded View Figure 7 15 iVIZION LD Version Frame Exploded View 1401 1417 1422 1408 1422 1401 1417 1422 1413 1406 1405 1412 1409 1425 1410 1424 1415 1423...

Page 122: ...Frame Guide Right 1 1407 206381 LD Idler Beam 1 1408 206382 LD Roller Arm Beam 1 1409 206383 LD Roller Shaft 1 1410 206384 LD One Way Gear 1 1411 206385 LD Idler Gear 1 1412 147778 Frame Base Guide 1...

Page 123: ...Section 7 iVIZION HC Frame Exploded View Figure 7 16 iVIZION HC Frame Exploded View 1509 1516 1517 1508 1512 1515 1514 1515 1511 1511 1510 1514 1514 1515 1505 1504 1502 1514 1514 1517 1507 1517 1506 1...

Page 124: ...se Guide 1 1503 226033 Rear Frame Ground Plate 2 1504 226034 Frame Transport Guide L 1 1505 226035 Frame Transport Guide R 1 1506 226036 Frame Box Guide L 1 1507 226037 Frame Box Guide R 1 1508 147793...

Page 125: ...iVIZION HC Cash Box Exploded View iVIZION HC Box Assembly Exploded View iVIZION HC Box Assembly Parts List Table 7 17 iVIZION HC Box Assembly Parts List Ref No EDP No Description Qty Remark 1601 00603...

Page 126: ...18 iVIZION HC Box Unit Exploded View 1715 1717 1716 1716 1714 1723 1718 1707 1716 1719 1723 1721 1724 1721 1709 1701 1723 1710 1713 1708 1723 1704 1728 1723 1725 1708 1727 1713 1711 1722 1712 1722 172...

Page 127: ...705 226042 HC Box Top Cover 1 1706 226043 HC Box Near Full Case 1 1707 226046 Near Full Prism B 1 1708 226067 Bottom Sponge Sheet 2 1709 226058 HC Door Hinge A 1 1710 226059 HC Door Hinge B 1 1711 226...

Page 128: ...Upper Part Parts List Ref No EDP No Description Qty Remark 1801 226040 HC Box Upper Part 1 1802 226044 Box Detection Prism 1 1803 226045 Stud Home Prism A 1 1804 147794 Lock Bracket 1 1805 063250 2 6x...

Page 129: ...f No EDP No Description Qty Remark 1901 226047 Receive Plate 1 1902 226064 Receive Roller A 4 1903 226065 Receive Roller B 2 1904 226061 Receive Plate Shaft A 7 1905 226062 Receive Plate Shaft B 2 190...

Page 130: ...iVIZION HC Receive Spring Base Assembly Exploded View Figure 7 21 iVIZION HC Receive Spring Base Assembly Exploded View Figure 7 21 iVIZION HC Receive Spring Base Assembly Exploded View 2008 2005 2006...

Page 131: ...y Parts List Table 7 21 iVIZION HC Receive Spring Base Assembly Parts List Ref No EDP No Description Qty Remark 2001 226052 Receive Spring Base B 2 2002 226053 Receive Spring Base A 2 2003 226054 Rece...

Page 132: ...iew iVIZION HC Front Plate Assembly Parts List Table 7 22 iVIZION HC Front Plate Assembly Parts List Ref No EDP No Description Qty Remark 2101 226049 HC Box Front Plate 1 2102 226050 HC Box Handle Hin...

Page 133: ...es Next Generation Banknote Acceptor Unit Section 7 iVIZION HC Pusher Unit Exploded View Figure 7 23 iVIZION HC Pusher Unit Assembly Exploded View Figure 7 23 iVIZION HC Pusher Unit Assembly Exploded...

Page 134: ...Unit Parts List Ref No EDP No Description Qty Remark 2201 226072 HC Box Stacker Base 1 2202 226076 Centering Guide 1 2203 226080 Near Full Prism A 1 2204 226085 Stacker Transport Shaft D 2 2205 23064...

Page 135: ...Assembly 1 Exploded View 2327 2306 2329 2318 2314 2303 2314 2327 2304 2306 2329 2327 2301 2329 2314 2308 2326 2311 2322 2316 2312 2312 2324 2316 2322 2324 2325 2313 2314 2320 2323 2321 2315 2320 2327...

Page 136: ...ker Transport Shaft A 1 2309 226083 Stacker Transport Shaft B 1 2310 226086 Stacker Stud Shaft A 1 2311 147796 Plate Nut 2 2312 147797 Ball Spring 4 2313 147798 Feed Roller Spring 2 2314 147962 Bearin...

Page 137: ...d View Figure 7 25 iVIZION HC Pusher Assembly 2 Exploded View 2429 2425 2427 2420 2434 2417 2430 2406 2430 2417 2434 2430 2411 2405 2402 2427 2420 2419 2422 2425 2420 2418 2404 2407 2404 2426 2414 241...

Page 138: ...ft E 1 2411 226091 Stacker Stud 2 2412 226081 Stacker Arm Spring 1 2413 239381 Arm Pusher 1 2414 147959 Arm Left 1 2415 147960 Arm Right 1 2416 147961 Home Position Lever 1 2417 147926 Feed Drive Pull...

Page 139: ...iVIZION Bezel SU Type 1 1 SU type Black Bezel Green LED 206715 iVIZION Bezel SU Type 4 1 SU type Black Bezel Blue Blue LED 2 lines 212989 iVIZION Bezel Type 7 Metal N 1 SS type Bronze Silver Metal Be...

Page 140: ...r Exploded Views iVIZION Optional Components Wave Rubber Parts List Table 7 27 iVIZION Optional Components Wave Rubber Parts List Ref No EDP No Description Qty Remark OP11 247574 Wave Rubber for Box L...

Page 141: ...emark OP101 224489 Stage Pile Guide C 2 OP102 224487 Stage Pile Guide A 1 OP103 224488 Stage Pile Guide B 1 OP104 189527 2 6x10 Phillips Self Tapping Flat Head Screw P TITE is recommended 6 OP105 0760...

Page 142: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD 7 5 0 Section 7 iVIZION Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK...

Page 143: ...1 M Model Descriptions Product Number Specifications of 1 2 N Navigation within manual procedure for 1 1 P PC Calibration Preparation for 6 7 Performance Test Requirements for 6 16 Performance Testin...

Page 144: ...O LTD 8 2 Section 8 iVIZION Series Next Generation Banknote Acceptor Unit Index T Tool Requirements workbench 4 1 Troubleshooting Instructions for A 1 Type Descriptions Product Number Specifications o...

Page 145: ...s After determining the cause of the failure repair the iVIZION Unit by replacing any appropriate parts execute the Performance Test to confirm iVIZION performance then perform a Sensor re adjustment...

Page 146: ...CPU Board are properly connected 3 Sensor Adjustment Error Abnormal Sensor adjustment detected on the Control CPU Board and the Validation CPU Board Solution Perform a Sensor Adjustment of the Accepto...

Page 147: ...Cash Box has been initialized when using the ICB Function Confirm that ICB is Disabled and the Cash Box has been inhibited when the ICB function us not being used Relative Parts RFID Module Validatio...

Page 148: ...sor Sensor Board CN5 CN1 or Validation CPU Board CN7 4 Exit Sensor Jam Banknote jam occurred near the Exit Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport...

Page 149: ...ors Perform adjustment of the Acceptor Unit Sensors if necessary 7 Photo Pattern Error 1 Banknote is rejected by the Validation Pattern process Solution Ensure that a foreign object and or Banknote is...

Page 150: ...maged or dirty or a Barcode Coupon is properly printed Clean or adjust the following Sensor Relative Parts CIS Connect Gear Belt Motor Unit If the error is not resolved change the above related part o...

Page 151: ...Stacker Home Sensor Feed Out Sensor Transport 0x32xx Transport Feed out Sensor Solution Inspect and clean the Transport Feed Out Sensor Relative Parts Validation CPU Board Light Pipe Right or Left Fe...

Page 152: ...occur when using Reference Paper that has been used for calibrating more than 400 Units Table A 7 Additional Maintenance Equipment Parts List Ltr EDP No A Product EDP Number that begins with a G is a...

Page 153: ...ration is recommended whenever the CPU Board or one of the Sensor Boards are replaced 6 6 4 ccTalk a Serial based Communication Protocol commonly used in control electronic payment and vending systems...

Page 154: ...n between var ious Printed Circuit Boards 4 6 11 FG PLT an acronym for Frame Grounding PLaTe 2 1 12 FPC an acronym for Flexible Printed Circuit This type of Circuit Card Cable contains print ed circui...

Page 155: ...and routing transmitted data signals via using a Light Emitting Diode LED and Photosen sitive Transistor combination circuit in various electronic equipment 2 5 19 Pictograph small internationally re...

Page 156: ...ng Belt Rubberized Belts used to transport Banknote inside the Acceptor 4 1 V 26 Validation in Banknote Validators identifies the process of drawing a Banknote into the Unit and then uses various Sens...

Page 157: ...P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD iVIZION Series Next Generation Banknote Acceptor Unit...

Page 158: ...iVIZION Series Next Generation Banknote Acceptor Unit P N 960 100929R_Rev 7 EDP 148849 2017 JAPAN CASH MACHINE CO LTD Issue 4074 SME 01 07...

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