jcb G70RS User Manual Download

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RS T4F Diesel Generator

G70RS – G125RS

EN - 9818/3700 ISSUE A 02/2020

Quick Start Guide

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Summary of Contents for G70RS

Page 1: ...1 RS T4F Diesel Generator G70RS G125RS EN 9818 3700 ISSUE A 02 2020 Quick Start Guide...

Page 2: ...uled out This Quick Reference Guide DOES NOT replace the Operators Manual You MUST read ALL the disclaimers and safety and other instructions in the Operators Manual before initially operating this pr...

Page 3: ...2 Dimensions volumes 4 Key components 5 General checks 9 Control panel 11 Battery isolator 20 Multi voltage selection 21 Fuel connections 22 Positioning 23 Lifting 24 Emergency stops 25 Maintenance s...

Page 4: ...Dimensions with trailer inches LxWxH 182 x 73 x 105 182 x 73 x 105 Weight operating with trailer lbs 7239 8115 Aftertreatment SCR SCR Fuel tank capacity US gallon 132 132 Fuel consumption 75 PRP US g...

Page 5: ...G70RS G125RS 5 Key components enclosure A Trailer B Front left access door C Rear left access door D Front exhaust system panel E Rear air inlet panel F Rear right access door G Front right access do...

Page 6: ...cess point B Bulkhead C Radiator D Battery E Voltage control rotary switch F Alternator G Fuel tank filler H DEF Diesel Exhaust Fluid tank filler J SCR Selective Catalytic Reduction K Air filter Fig 2...

Page 7: ...lters primary secondary E ECU Electronic Control Unit F CCV Crankcase Ventilation filter G Engine oil filter H Engine oil filler J Engine dipstick K Throttle Fig 3 A B J K C G H F E D A C B D E G F H...

Page 8: ...H J G F E Key components control panel A Panel mount buzzer B Analogue hour counter C Digital controller D Connection box E Limit switch F Din rail terminal G Automatic Voltage Regulator AVR H Breaker...

Page 9: ...g Check for fuel leaks during this process Check level of coolant in machine radiator and top up if low Check hoses for damage or loose clamps Check level of engine oil using dipstick Check fuel filte...

Page 10: ...ad is switched OFF before stopping the engine Check the battery isolator is at the off position Fill the fuel tank Make sure the filler cap and the area round the filler opening are clean to avoid con...

Page 11: ...The controller power is Off B Display Screen Viewing area 88 5 x 51 4mm 6 lines each with 25 characters C Navigation Move the selector on the screen D OK Enter the menu system Confirm the selection o...

Page 12: ...the breaker M Open Breaker Press to open the breaker N Breaker Symbols Green Breaker is On Green flashing Synchronising or de loading Red Breaker failure P Generator Green The generator voltage and fr...

Page 13: ...tor controller will display fail to start 9 Check the voltage displayed on the genset controller 10 Close the main circuit breaker The generator breaker LED will illuminate 11 The power available indi...

Page 14: ...button places the module into its MANUAL mode Once in MANUAL mode the module responds to the start button to start the generator and run it off load The MCCB need to be closed manually A Module displ...

Page 15: ...e expired the load is automatically ramped off the generator and then it is taken off load Close Generator Output becomes inactive The generator then continues to run for the duration of the Cooling T...

Page 16: ...r on load Close Generator Output becomes active To place the generator off load use the Open Generator button The module automatically ramps the load off the generator and then takes it off load Close...

Page 17: ...he status of the CAN communication and to prime the fuel system Used for navigating the instrumentation event log and configuration screens Used to silences the audible alarm in the controller de acti...

Page 18: ...rth leakage trip and there is no trip active where required 4 Make sure the main power supply MCCB is switched off 5 Check the emergency stop button is fully out if necessary twist to reset the button...

Page 19: ...position 3 Press the stop reset button once The generator will stop after the specified cooling time Duration 5min 4 If the stop reset button is pressed again then generator will stop immediately 5 T...

Page 20: ...attery This is to allow the ECM Engine Control Module to shutdown correctly The time period starts when you turn the ignition off Check the isolator switch label and the operators manual for the corre...

Page 21: ...itch B 480 277V 3Phase C 208 120V 3phase D 240 120V 1Phase Fig 10 IMPORTANT NOTE Operation of the rotary switch must only be carried out with the generator in stop mode and electrically isolated to pr...

Page 22: ...aged in the chosen position Please consult the manual for details of maximum distances and acceptable elevation of bulk fuel tanks A D E C F B EXTERNAL I NTERNAL DI ESEL TANK A Fuel connections where...

Page 23: ...rough other panels should be installed using the appropriate cable glands The generating set should be located to provide suitable access for regular maintenance servicing and repair work Generator se...

Page 24: ...or movement on site the optional fork pockets enable the generating set to be lifted and shifted by a forklift or telescopic handler The fork pockets are sized and spaced to allow lifting by equipment...

Page 25: ...f the machine becomes unsafe and does not shutdown automatically Emergency stops NOTE Activation of either of the emergency stop buttons will put the generator into a fault mode As well as manually re...

Page 26: ...dition connection o o Coolant quality and level Check O O o o Oil level Check O O o o Water separator fuel filter Drain O o o Oil filter Change o o DEF filter Change o Air cleaner outer element Change...

Page 27: ...filter at the recommended interval could cause serious engine failure 1 Stop the engine and allow it to cool 2 Make the machine safe 3 Wait for the oil to drain back into the engine sump before you ta...

Page 28: ...diator cap Let any pressure escape before removing the cap 4 Remove the radiator cap 5 Check the coolant level is flush with the top of the filler neck 6 Fill with 50 antifreeze and 50 decalcified wat...

Page 29: ...dusting This will cause excessive oil consumption black smoke low output power and a reduced engine life Refer to the machine s operator handbook for the air filter element removal and replacement pro...

Page 30: ...30 Please consult your manual for full information or consult your local dealer Your notes...

Page 31: ...RS T4F Diesel Generator G70RS G125RS 31 Your notes...

Page 32: ...ided for guidance only and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and...

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