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 01 - Machine

 03 - Safety

 21 - Worksite Safety

01 - 11

9813/7750-1

01 - 11

21 - Worksite Safety
Introduction

WARNING

 You or others can be killed or seriously

injured if you do unfamiliar operations without first

practising them. Practise away from the worksite

on a clear area. Keep other people away. Do not

perform new operations until you are sure you can

do them safely.

WARNING

 There could be dangerous materials

such as asbestos, poisonous chemicals or other

harmful  substances  buried  on  the  site.  If  you

uncover any containers or you see any signs of

toxic waste, stop the machine and advise the site

manager immediately.

WARNING

 Before you start using the machine,

check with your local gas company if there are

any buried gas pipes on the site.
If there are buried gas pipes we recommend that

you ask the gas company for any specific advice

regarding the way you must work on the site.
Some modern gas pipes cannot be detected by

metal detectors, so it is essential that an accurate

map of buried gas pipes is obtained before any

excavation work commences.
Hand  dig  trial  holes  to  obtain  precise  pipe

locations.  Any  cast  iron  pipes  found  must  be

assumed to be gas pipes until contrary evidence

is obtained.
Older  gas  pipes  can  be  damaged  by  heavy

vehicles driving over the ground above them.
Leaking gas is highly explosive.
If a gas leak is suspected, contact the local gas

company immediately and warn all personnel on

the site. Ban smoking, make sure that all naked

lights are extinguished and switch off any engines

which may be running.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

gas pipes.

CAUTION

  Before  you  start  using  the  machine,

check with your local public water supplier if there

are buried pipes and drains on the site. If there

are, obtain a map of their locations and follow the

advice given by the water supplier.
You are strongly advised to make sure that the

safety arrangements on site comply with the local

laws and regulations concerning work near buried

pipes and drains.

CAUTION

 If you cut through a fibre optic cable,

Do not look into the end of it, your eyes could be

permanently damaged.

An  applicable  worksite  organisation  is  required  in

order  to  minimise  hazards  that  are  caused  by

restricted  visibility.  The  worksite  organisation  is  a

collection of rules and procedures that coordinates

the  machines  and  people  that  work  together  in

the  same  area.  Examples  of  worksite  organisation

include:

Restricted areas

Controlled patterns of machine movement

A system of communication.

You and/or your company could be legally liable for

any damage you may cause to public utilities. It is

your responsibility to make sure that you know the

locations of any public utility cables or pipes on the

worksite which could be damaged by your machine.

Summary of Contents for CT160

Page 1: ...achine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explai...

Page 2: ...9813 7750 1 Notes Find manuals at https best manuals com...

Page 3: ...CE MANUAL Volume 1 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 2 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 3 CT160 CT260 EN 9813 7750 SERVICE MANUAL Volume 4 CT160 CT260 EN 9813 7750 Find manu...

Page 4: ...Notes 9813 7750 1 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 7750 1 2018 06 15 Acronyms Glossary PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 7750 1 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...started while the hoses are open O rings Seals and Gaskets Badly installed damaged or rotted O rings seals and gaskets can cause leakages and possible accidents Renew whenever disturbed unless otherwi...

Page 13: ...o not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater than 300 C 571 6 F e g engine fire must be treated using the following safety procedure Ma...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 7750 1 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...e neutral position 4 Stop the engine and remove the ignition key 5 Wait for the specified time to dissipate any residual hydraulic pressure Duration 30 s 6 Disconnect the battery to prevent accidental...

Page 20: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 7750 1 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 7750 1 01 16...

Page 23: ...03 Model and Serial Number 01 17 9813 7750 1 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 2556201 CT1...

Page 24: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 25: ...01 Machine 09 Description 01 19 9813 7750 1 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 23...

Page 26: ...Notes 01 20 9813 7750 1 01 20...

Page 27: ...Component Identification Figure 3 C E F J K L M H G A B D A Engine compartment cover B Instrument panel and switches C Sunroof D Water tank filler cap E ROPS Roll Over Protective Structure F Smooth dr...

Page 28: ...01 Machine 09 Description 12 Main Component Locations 01 22 9813 7750 1 01 22 L Smooth drum front M Scraper...

Page 29: ...ations Introduction Figure 4 G F E C B A D J K L M H A Diesel fuel filler cap B Hydraulic oil level indicator C Hydraulic oil filler cap D Battery isolator E Battery F Engine oil dipstick G Air filter...

Page 30: ...Machine 09 Description 15 Service Point Locations 01 24 9813 7750 1 01 24 Figure 5 A B C D E A Water tank filler cap B Water level indicator C Water filter D Hydraulic filter E Coolant recovery bottl...

Page 31: ...01 Machine 33 Cleaning 01 25 9813 7750 1 01 25 33 Cleaning Contents Page No 01 33 00 General 01 27...

Page 32: ...Notes 01 26 9813 7750 1 01 26...

Page 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 35: ...5 Articulated Joint 06 7 06 33 Articulated Joint 06 33 00 General 06 11 06 63 Identification Label 06 63 00 General 06 21 06 63 03 Machine 06 22 06 63 06 Engine 06 24 06 66 Tools 06 66 00 General 06 2...

Page 36: ...9813 7750 1 2018 05 25 Acronyms Glossary PIN Product Identification Number...

Page 37: ...06 Body and Framework 06 Moveable Panel and Cover 06 1 9813 7750 1 06 1 06 Moveable Panel and Cover Contents Page No 06 06 00 General 06 3 06 06 06 Engine Compartment 06 4...

Page 38: ...Notes 06 2 9813 7750 1 06 2...

Page 39: ...duction Access panels provide easy access to the machine major components test and service points and other parts which require routine testing servicing adjusting replacement or repair Before you ope...

Page 40: ...ply the parking brake if installed 4 Engage the articulation lock 5 Stop the engine and turn the ignition key to the off position 6 Remove the ignition key 7 Unlock the latch connected to down left an...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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